Xtreme M90-80 Series, User & Installation Manual

Page 1: ...M90 80 140 Modular Online Three Phase UPS 15 140kVA Models User Installation Manual www xpcc com 2019 Xtreme Power Conversion Corporation All rights reserved Rev 9 23 19...

Page 2: ...tallationEnvironment 5 2 3Unpacking 6 2 4MovingtheCabinet 8 2 5 Types of UPS Cabinet 9 2 6 Exterior 9 2 7 Internal Mechanisms 12 2 8 Control Panel 15 2 9IntroductionofModules 16 2 10 Power Cable 20 2...

Page 3: ...ra Comm Slot 67 5 3 Local Communication Ports RS232 USB 67 5 4 SNMP Slot 67 6 Troubleshooting 68 7 Service 70 7 1ReplacementProceduresOfPowerModule 71 7 2 Replacement Procedures Of STS Module 71 7 3 R...

Page 4: ...Voltage between all terminals including the protective earth Risk of Voltage Backfeed The isolation device must be able to carry the UPS input current 1 2 EMC WARNING This is a product for commercial...

Page 5: ...d must be disposed properly For more information contact your local recycling reuse or hazardous waste center Do not discard waste electrical or electronic equipment WEEE in the trash For proper dispo...

Page 6: ...f the UPS and the external battery cabinets for maintenance and ventilation 8 For safety concerns we suggest that you shall Equip with CO2 or dry powder fire extinguishers near the installation area I...

Page 7: ...mall wood into groove Then remove two side panels Refer to Figure 2 3 Figure 2 3 4 Remove 4 fixing cabinet plates and loosen leveling feet by rotating them counterclockwise Then move the cabinet from...

Page 8: ...t three people move the UPS to the installation area One person holds a lateral side of the UPS with hands another holds the other lateral side of the UPS with hands and the other person pushes the UP...

Page 9: ...N A 2 6 Exterior In the front of the UPS there are control interface LCD Panel and door lock The side panels are lockable The casters at the bottom of the UPS cabinet can be used to move over short di...

Page 10: ...e Power Conversion Corporation M90 User s Manual Page 10 Uninterruptible Power Supply Figure 2 7 Exterior Mechanical Data Dimensions UPS cabinet Width Depth Height 42U 23 6 43 3 79 1 Figure 2 8 Dimens...

Page 11: ...w Unlock and open the front door and you will see the Main Breaker Q1 Maintenance Breaker Q2 Output Break er Q3 STS Module Power Module slots and Battery Module slots Battery Module Slots is only for...

Page 12: ...for internal bat tery modules in the M90 80 but there aren t any in the M90 140 M90 80 M90 140 Figure 2 10 Rear View 2 7 Internal Mechanisms 2 7 1 Breakers After opening the front door there are thre...

Page 13: ...Xtreme Power Conversion Corporation M90 User s Manual Page 13 Uninterruptible Power Supply M90 80 M90 140 Figure 2 11 Front Breakers M90 80 Figure 2 12 Rear Breaker Battery Breaker...

Page 14: ...tion 1 Output Block Connects the critical loads Includes R S T and Neutral terminals 2 Bypass Input Block Connects bypass AC source Includes R S T and Neutral terminals 3 Main Input Block Connects mai...

Page 15: ...ocks 2 8 Control Panel 2 8 1 LCD Display Through the graphic LCD display the user can easily understand the operation mode of UPS In addition the mea surement parameters versions of firmware and warni...

Page 16: ...Load on Battery FAULT ALARM Red Flashing Low battery Off Battery converter is normal and battery is charging On UPS fault 2 8 3 Control Key Turn on or turn off the UPS 2 9 Introduction of Modules The...

Page 17: ...tem Description 1 Extra Comm Slot This slot can insert an optional card Extra Comm card which can enhance the communication capability of UPS system It can provide another SNMP slot and some dry conta...

Page 18: ...hen the Power Module is well installed Then the Power Module can start to work 3 DIP Switches There are three DIP switches for Power Module address setting In the same cabi net each Power Module ID MU...

Page 19: ...located at the back of UPS cabinet Refer to Figure 2 20 Figure 2 20 Parallel Board The SW1 and SW2 position have been well installed before leaving factory It s not necessary to change it for single U...

Page 20: ...s of 12V 580W batteries Figure 2 21 M90 80 Battery Module Figure 2 22 M90 80 Battery Module 2 10 Power Cable Please follow the local wiring regulations Follow environmental conditions and refer to IEC...

Page 21: ...0 150 240 240 Fixation torque force lb in 100 100 100 100 100 100 100 100 Warning 1 When Load is less than 20KVA at least one layers of battery modules 4 modules have to be installed 2 When Load is be...

Page 22: ...Power Cables BAT N To External BATTERY Power Cables Figure 2 23 UPS Cabinet Wiring 2 11 2 AC source connection For Single input application connect Input1 to the AC power source and use 3 short wires...

Page 23: ...ery setting is different from actual installation the UPS will keep warning Please refer to section 4 2 6 3 and Table 4 9 for the details 2 12 Power Module Installation The weight of Power Module is o...

Page 24: ...orporation M90 User s Manual Page 24 Uninterruptible Power Supply 4 Secure the Power Module to the cabinet by fixing the screws at the front panel of the Power Module 5 Move the ready switch to the po...

Page 25: ...nd disconnected from UPS system 3 Use a screwdriver to remove the four screws from fixing holes 4 Two people pull out together and remove the Power Module from its slot 2 13 Battery Module Installatio...

Page 26: ...ding the maximum load of power modules please refer to section 2 10 2 to install the required Battery Modules 4 Secure the Battery Module to the cabinet by fixing the screws of the Battery Module 3 Op...

Page 27: ...sfer UPS that permits operation in the following modes Standby Mode Line Mode Battery Mode Bypass Mode ECO Mode Shutdown Mode Maintenance Bypass Mode manual bypass Standby Mode Upon connecting to util...

Page 28: ...er derives power from the battery and supplies DC power to the inverter The inverter filters the DC power and converts it into pure and stable AC power to the load Figure 3 5 Battery Mode Diagram 3 2...

Page 29: ...fer the power source of load from bypass to inverter In order to shorten the transfer time the rectifier and inverter are working when the UPS is in ECO mode Figure 3 7 ECO Mode Diagram 3 2 6 Shutdown...

Page 30: ...bypass power source is normal Figure 3 9 Maintenance Bypass Mode Diagram 3 3 UPS Operation Do not start the UPS until the installation is completed Make sure the wiring is correct and the power cable...

Page 31: ...es and the bat tery required for the UPS system Step 2 Switch ON the battery breaker Step 3 Switch ON the external power switch in distribution panel to power the UPS The STS module starts running and...

Page 32: ...o warning or fault event happening If there is please refer to Chapter 6 Troubleshoot ing to solve it Step 6 Press Power ON OFF button for two seconds to enter into Line Mode as shown below After turn...

Page 33: ...complete 3 3 2 Cold Start Startup Step 1 Switch ON the battery Breaker Step 2 Press the Battery Start button on any one of Power Modules to start up the control power of all Power modules and STS as s...

Page 34: ...en UPS will enter Battery Mode as shown in the diagram below Step 6 Switch ON the output breaker Q3 Cold start startup procedure is complete 3 3 3 Maintenance Bypass Operation Follow the instruction t...

Page 35: ...dule Power Module and Battery Module 3 3 3 2 Transfer to UPS Protection Step 1 Make sure the maintenance is complete The Power Modules and STS module have been installed well Step 2 Switch ON the Main...

Page 36: ...enance Bypass Breaker as shown below Step 5 Lock back the mechanical lock plate as shown below 3 3 4 Turn off Operation 3 3 4 1 Bypass Mode Standby Mode Turn Off Operation When the UPS neither is turn...

Page 37: ...grams are shown below Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled Step 1 Switch OFF the Main Breaker The LCD diagrams are shown below Bypass Mode Setting is Disabled UPS enters Shut...

Page 38: ...nal power switch to disconnect the AC power to the UPS Wait until the LCD is OFF Step 3 Switch OFF the battery breaker if the UPS will disconnect the AC power for a long time 3 3 4 2 Line Mode Turn Of...

Page 39: ...e Bypass Mode Standby Mode Turn Off Operation procedure 3 3 4 3 Battery Mode Turn Off Operation The LCD diagram is shown below when the UPS operates in the Battery Mode Press Power On Off button for 2...

Page 40: ...functional areas 1 LCD display 2 LED indications 3 Control key 4 Audio Alarm as shown in Figure 4 1 Figure 4 1 Control Panel 1 LCD display Graphic display and all measured parameters 2 LED indications...

Page 41: ...Buzzer sounds two seconds Battery mode Buzzer sounds every 2 seconds Low battery Buzzer sounds every half seconds UPS alarm Buzzer sounds every 1 second UPS fault Buzzer continuously sounds 4 2 Screen...

Page 42: ...ement screen The meanings of each icon are listed as below Module icon Explanation STS icon with ID no Power module icon with ID no No power module Power module output on Power module output off Power...

Page 43: ...ion Corporation M90 User s Manual Page 43 Uninterruptible Power Supply 4 2 3 Control Screen Touch icon to enter into the sub menu as shown in Figure 4 5 and 4 6 Figure 4 5 Control menu tree Figure 4 6...

Page 44: ...ure 4 7 4 2 5 Measurement Screen Touch icon to enter into the sub menu There are two sub menus system measurement and module measure ment Touch icon to monitor system measurement value or icon to moni...

Page 45: ...Xtreme Power Conversion Corporation M90 User s Manual Page 45 Uninterruptible Power Supply Figure 4 9 System Measurement Screens Touch icon to monitor module measurement value...

Page 46: ...Voltage V Bypass phase voltage L1 L2 L3 Units 0 1V Frequency Hz Bypass Frequency L1 L2 L3 Units 0 1Hz Power Factor Bypass Power Factor L1 L2 L3 Load Sout KVA Apparent power Units 0 1KVA Pout KW Active...

Page 47: ...password and maintainer password The default password for user is 0000 It could be change by user The manitainer password is owned by service personnel Entering different level of password can access...

Page 48: ...ow Shutdown Setting Y Y Y Y Y Y Y Periodic Battery Test Y Y Y Y Y Y Y Y Y Battery Test Interval Y Y Y Y Y Y Y Y Y Stop by Time Y Y Y Y Y Y Y Y Stop by Battery Voltage Y Y Y Y Y Y Y Y Stop by Battery C...

Page 49: ...se Simplified Chinese TIME Adjust Time Set current date and time yyyy mm dd hour min sec MUST be set after UPS installation System Installed Date Set system installed date yyyy mm dd 2015 1 1 Default...

Page 50: ...Table 4 7 EEPROM Reset Category list Setting Item Factory Reset EEPROM Reset General Model Name Language Y Y Adjust Time System Installed Date Y System Last Maintain Date Y Battery Installed Date Y Ba...

Page 51: ...Stop by Battery Voltage Y Y Stop by Battery Capacity Y Y Battery Age Alert Y Y Temperature Compensation Y Y Pre Alarm Y 4 2 6 2 Setup System Screen The Setup System screen and setting list as shown i...

Page 52: ...lt 127Vac MUST be reviewed after UPS installation BYPASS SETTING Bypass Set bypass voltage range Upper limit 10 15 Default 20 Lower limit 10 20 Default 30 Voltage Set bypass Frequency range Upper Lowe...

Page 53: ...ertain seconds System Shutdown Time Set system shutdown time 0 2 99min 0 2 min Default This delay time will start counting when the CONTROL Shutdown Restore command is executed System Restore Time Set...

Page 54: ...Default MUST be set after UPS installation Battery Capacity in Ah Set battery capacity 0 999 9Ah Default MUST be set after UPS installation or Battery capacity is changed Maximum Charging Current Set...

Page 55: ...t battery capacity to stop battery testing 20 50 20 Default Battery Age Alert Battery Age Alert Months Set battery age for replacement Disable 12 60Months Disable Default If this feature is enabled an...

Page 56: ...mit 1Hz 2Hz 3Hz 4Hz Default Load Set UPS Overload percentage 40 100 100 Default Set UPS load unbalance percentage 20 100 100 Default 4 2 7 Information Screen Touch icon to enter into the sub menu In t...

Page 57: ...tification screen page 4 2 7 2 INFORMATION System Screen When System submenu tab is touched the system power nominal voltage nominal frequency etc informa tion will be displayed as shown in Figure 4 2...

Page 58: ...ab is touched the Battery nominal voltage capacity charging current etc information will be displayed as shown in Figure 4 23 Figure 4 23 INFORMATION Battery screen page 4 2 8 Events Screen When event...

Page 59: ...ging current etc information will be displayed Use UP and DOWN buttons to switch between different pages Figure 4 25 Events menu 4 2 8 1 Current Events When event occurs it will display Module ID and...

Page 60: ...o Table 4 13 Important setting changed UPS opera tion mode changes refer to Table 4 14 UPS mode change and control action executes refer to Table 4 15 Control execution will be saved in History Events...

Page 61: ...e saved in History Events Refer to Figure 4 27 for display screen Figure 4 27 History Events screen 4 2 8 4 Reset All Events The Maintainer password is required to enter Reset All Events screen as sho...

Page 62: ...r Inverter Voltage is over Peak Value Fault Inverter Voltage High Inverter Voltage is too high Fault Inverter Voltage Low Inverter Voltage is too Low Fault R Inverter Voltage Short R phase inverter Ou...

Page 63: ...ices are demanding more power than the UPS can supply Warning Battery Open Battery not connected Warning Battery voltage High Battery voltage is too High Warning Module Un Lock As stated Warning Turn...

Page 64: ...Setup Change Password 16 Setup ECO Mode 17 Setup Baud Rate 18 Setup Bypass Mode 19 Setup Audible Alarm 20 Setup Auto Restart 21 Setup Factory Reset 22 Setup Cold Start 23 Setup EEPROM Reset 24 Setup B...

Page 65: ...Module includes dry contact Ports X1 X8 Extra Comm Slot SNMP Slot and communication port RS232 Port USB port on the front panel Figure 5 1 Dry contact ports and communication ports Dry Contact No Dry...

Page 66: ...pins 1 and 2 of X1 are closed Note 1 EPO function activates shutdown of the rectifiers inverters and static transfer switch But it does not internally disconnect the input power supply 2 The default...

Page 67: ...scribed in Table 5 3 Figure 5 4 Battery Cabinet Temperature Detection Port Table 5 3 Description of Battery Cabinet Temperature Detection Port Name Position Description SCL X6 1 I C communication SCL...

Page 68: ...personnel Fault S Inverter Voltage Short S phase inverter Output is shorted Contact service personnel Fault T Inverter Voltage Short T phase inverter Output is shorted Contact service personnel Fault...

Page 69: ...Load Capacity and specification Warning Battery Open Battery not connected 1 Check battery breaker 2 Check if the battery connection is well connected 3 Check the setting of Nominal Battery voltage 4...

Page 70: ...the replacement of air filter Warning 1 Only the customer service engineers can service the power modules bypass module and battery modules 2 Remove the power modules bypass module and battery module...

Page 71: ...o Bypass operation 5 Press menu control system turn on YES to turn UPS on 7 3 Replacement Procedures Of Battery Module Warning Confirm the types of battery are the same 1 Remove the fixing screws on b...

Page 72: ...for 200ms BATTERY SYSTEM Nominal voltage 120V Charge Current programable 8A 16A 24A 32A DIMENSIONS Enclosure 23 6 W x 43 3 D x 79 1 H 657 lbs WEIGHT Power module 19 0 W x 28 0 D x 5 1 H 74 lbs Battery...

Page 73: ...50 for 200ms BATTERY Nominal voltage 120V SYSTEM Charge Current programable 8A 16A 24A 32A 40A 48A 56A DIMENSIONS UPS Enclosure 23 6 W x 43 3 D x 79 1 H 657 lbs WEIGHT Battery Enclosure 23 6 W x 43 3...

Page 74: ...sk you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorizati...

Page 75: ...ion approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical sp...