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28-13-016-Rev1

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LOCKN’LOAD 

TRACK MOUNTING KIT

 

    TOYOTA HILUX DUAL CAB 2015+ 

       

   2 BAR TRACK HEAVY DUTY ROOF RACK SYSTEM

•  Please read instructions carefully before installation.

•  Check the contents of kit. Contact your YAKIMA dealer if any parts appear missing or damaged.

•  Clean your roof thoroughly prior to fitting the LOCKN’LOAD Track Heavy Duty Roof Rack System.

•  Place these instructions in the vehicle’s glove box after installation is complete.

FIRST TIME INSTALLATION

1

2

KIT CONTENTS

ITEM COMPONENT

QTY

ITEM

COMPONENT

QTY

1.

Track Toyota Hilux Right Hand Side

x1

7.

Drill Bit

x1

2.

Track Toyota Hilux Left Hand Side

x1

8.

M6 Hex Screw

x8

3.

Track Nut Plate

x4

9.

End Cap Front Left & Rear Right

x2

4.

M6 Washer

x8

10.

End Cap Front Right & Rear Left

x2

5.

M6 Spring Washer

x8

11.

Rivet Gun Nozzle

x1

6.

Rivet

x14

•    Marking Pen

•    Tape Measure 

•    Masking Tape

•    Power or Cordless Drill

•    Drill Bit Stop 

•    Vacuum Cleaner 

•    Mastic Silicone Sealant

•    Fine Tooth Hacksaw
•    Hammer

•    Rubber Mallet (Optional) 

•    #2 Phillips Head Screwdriver 
•    Zinc Rich Cold Galvanising Coating

TOOLS REQUIRED:

MAX VEHICLE ROOF LOAD RATING: 100KG 

TOTAL LOAD EQUALS WEIGHT OF ROOF RACKS + ACCES CARGO

TM

®

 

 

•    Flat Blade Screwdriver

•    10mm Open Ended Spanner 

•    13mm Socket or Spanner 

•    Rivet Gun 

•    Scissors 

•    Centre Punch 

•    Automotive Degreaser 

•    Automotive Adhesive

3

8

4

10

9

7

6

5

LEG AND BAR COMPONENTS SOLD SEPARATELY

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Summary of Contents for LOCKN'LOAD

Page 1: ...Bit x1 2 Track Toyota Hilux Left Hand Side x1 8 M6 Hex Screw x8 3 Track Nut Plate x4 9 End Cap Front Left Rear Right x2 4 M6 Washer x8 10 End Cap Front Right Rear Left x2 5 M6 Spring Washer x8 11 Rive...

Page 2: ...trim with a Flat Blade Screwdriver wrap tape around end of Screwdriver to prevent paint scratching Then using fingertips pull carefully upwards and unhook plastic clips that are attached to the roof u...

Page 3: ...CTIVE SEALANTS Stage 1 Liberally apply a Zinc Rich Cold Galvanising Solution to the inside surface and surrounds of each drilled hole Allow solution to become touch dry before proceeding with Stage 2...

Page 4: ...and rear of Tracks using an Automotive Degreaser before refitting roof trim To conceal exposed roof channel at front and rear of Tracks cut to length the original roof trim removed in Step 1 Measure...

Page 5: ...1 5 10 TRACK INSTALLATION COMPLETE Check both Tracks are secured to the vehicle as per these installation instructions For assistance contact your local Yakima dealer PLEASE SEE STEPS 15 37 FOR BAR IN...

Page 6: ...6mm in the order shown Loosely finger tighten Nut Plates to Legs as shown using the screw assemblies from the previous Step Ensure there is a sufficient gap between the Nut Plates and Legs for the nex...

Page 7: ...gs are securely positioned within Track Use a Tape Measure to ensure even Bar overhang on each side re adjust if required Finger tighten one of the Leg Screws on each Leg so they are secure then caref...

Page 8: ...e LOCKN LOAD Leg Kit insert Bottle Openers and Pins into the End Cap Halves SECURE LEGS TO BARS Tighten all M8 Set Screws to 7Nm using a 13mm Socket Wrench BAR SLOT COVERS OUTSIDE LEG Measure the Bar...

Page 9: ...osition front and rear Bars along Tracks as required ensuring there is a minimum distance of 700mm between each Bar Measure from the centre of each Leg as shown 700mm 28 29 30 32 33 BAR FITMENT Slide...

Page 10: ...pen Ended Spanner Do not over tighten 34 35 36 37 BAR KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped...

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