Yale MORTISE 8800 SERIES, Parts & Service Manual

Page 1: ...8800 SERIES GRADE 1 MORTISE LOCKSET MORTISE 8800 PARTS SERVICE MANUAL PARTS...

Page 2: ...vide the highest standard of product quality and performance Care should be taken to ensure a long lasting finish When cleaning is required use a soft damp cloth Using lacquer thinners caustic soaps a...

Page 3: ...ock 8813ST 2 Double Cylinder Classroom Deadlock 8814 F18 Deadlock 8814 2 F16 Double Cylinder Deadlock 8815 F17 Deadlock 8817 2 F09 Apartment Exit or Public Toilet Lock 8818 2 Classroom Security Intrud...

Page 4: ...50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 50 81 00X2 0404 Armor Front Screw 2 51 50 8800 1034 Knob Hub 2 52 50 4601 100...

Page 5: ...August 2004 8801 Page 5 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 3 36 6 9 38 55 54 53 39 9 40 4 37 51 52 31 32 Passage Lock F01 SL Trim 56...

Page 6: ...1 26 50 8899 0021 Deadbolt Washer 1 28 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 35 50 8899 0032 Unlock Spring 1 36 50 8899 0033 Fir...

Page 7: ...2 8822 Page 7 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 35 42 4 3 36 28 4 5 9 23 21 26 25 24 17 38 55 54 53 39 9 40 4 37 51 52 31 32 Privacy Lock F19 Dormitory Lock F13 Classroom Deadbol...

Page 8: ...Cover 1 33 50 8899 0030 Locking Piece Jamb 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Ca...

Page 9: ...ust 2004 8805 Page 9 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 42 4 3 36 6 7 8 9 11 16 28 31 32 48 4 49 4 47 4 4 4 33 38 55 54 53 39 9 40 4 37 51 52 Storeroom or Closet Lock F07 SL Trim...

Page 10: ...033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 41 50 8899 0035 Connector Pin Toggle Button 1 42...

Page 11: ...IM PARTS KNOB TRIM PARTS 31 31 31 32 32 32 1 2 50 50 50 41 41 41 44 44 44 42 42 42 45 45 45 3 36 36 36 7 8 9 11 11 11 16 16 16 28 28 28 48 48 48 34 34 34 49 49 49 47 47 47 46 46 46 38 38 38 39 39 39 5...

Page 12: ...hine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1...

Page 13: ...TRIM PARTS KNOB TRIM PARTS 1 2 50 50 50 3 36 36 36 7 8 9 22 22 22 20 20 20 28 28 28 48 48 48 42 42 42 49 49 49 34 34 34 47 47 47 46 46 46 38 38 38 39 39 39 55 55 55 54 54 54 53 53 53 40 40 40 37 37 37...

Page 14: ...8 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 35 50 8899 0032 Unlock Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spr...

Page 15: ...8812 2 Page 15 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 3 36 6 7 8 5 23 26 6 25 24 4 17 21 4 28 48 4 42 4 49 4 35 47 4 4 4 38 39 55 54 53 40 4 37 51 52 31 32 Classroom Security Lock F34...

Page 16: ...Assembly 1 10 50 8899 0009 Washer 1 15 50 8899 0014 Spacer Classroom 1 19 50 8800 7017 Hub Core 1 23 50 8899 0018 Deadbolt Arm 1 24 50 8899 0019 Deadbolt Spring 1 28 50 8899 0023 Cylinder Retainer As...

Page 17: ...August 2004 8813 Page 17 8800 Series Parts Service Manual 1 2 50 9 23 19 9 28 29 15 24 10 5 31 32 Classroom Deadlock Classroom Deadlock...

Page 18: ...00 0001 Case Assembly 1 10 50 8899 0009 Washer 1 15 50 8899 0014 Spacer Classroom 1 21 50 8800 1120 Deadbolt Hub 1 23 50 8899 0018 Deadbolt Arm 1 24 50 8899 0019 Deadbolt Spring 1 28 50 8899 0023 Cyli...

Page 19: ...August 2004 8814 8815 Page 19 8800 Series Parts Service Manual 1 2 50 9 23 28 21 15 24 10 5 31 32 Deadlock F18 Deadlock F17...

Page 20: ...50 8800 0022 Cover Assembly 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 4...

Page 21: ...8817 2 Page 21 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 3 36 6 7 8 9 30 11 28 48 4 42 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 52 16 31 32 Apartment Exit or Public Toilet Lock F09...

Page 22: ...asher 1 28 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899...

Page 23: ...Page 23 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 6 28 48 4 42 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 52 13 18 24 2 25 2 26 2 23 2 1 Classroom Security Intrude...

Page 24: ...sher 1 28 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 33 50 8899 0030 Locking Piece Jamb 1 36 50 8899 0033 Fire Stop Assembly 1 37 50...

Page 25: ...Page 25 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 6 28 48 4 42 4 49 4 33 47 4 46 4 38 39 55 54 53 40 4 37 51 14 18 24 2 25 2 26 2 23 2 1 52 Hotel Motel Lock F15 Hotel...

Page 26: ...g 1 28 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 35 50 8899 0032 Unlock Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 003...

Page 27: ...August 2004 8823 Page 27 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 9 5 4 28 43 35 38 39 55 54 53 40 37 51 10 24 15 23 21 52 Storeroom Lock SL Trim 56...

Page 28: ...0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 46 50 8899 0039 Guardbolt Spring 1 47 50 8899 00...

Page 29: ...August 2004 8828 Page 29 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 48 4 49 4 47 4 46 4 38 39 55 54 53 40 4 37 51 52 Exit Latch F31 SL Trim 56...

Page 30: ...Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 43 50 8899 0036 Lock...

Page 31: ...August 2004 8829 Page 31 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 28 48 4 43 4 49 4 34 47 4 46 4 38 39 55 54 53 40 4 37 51 30 3 52 Closet Lock SL Trim 56...

Page 32: ...030 Locking Piece Jamb 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 43 50 8899 0...

Page 33: ...August 2004 8830 2 Page 33 8800 Series Parts Service Manual 8830 KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 28 48 4 43 4 49 4 33 47 4 46 4 38 39 55 54 53 40 4 37 51 16 52 Asylum Lock SL Trim 56...

Page 34: ...x 5 16 4 32 50 8800 1008 Cover 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub 1 39 50 8800 1011 Spacer Hub 1 40 50 8800 1004 Case Hub 1 46 5...

Page 35: ...August 2004 8833 8833 2 Page 35 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 28 48 4 49 4 47 4 46 4 38 39 55 54 53 40 4 37 51 16 52 Exit Lock All Purpose Lock SL Trim 56...

Page 36: ...0 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap Hub...

Page 37: ...8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 7 8 9 6 23 2 28 48 4 42 4 34 49 4 41 4 44 4 47 4 46 4 38 39 55 54 53 13 18 24 25 40 4 37 51 26 2 21 52 45 4 Entrance or Apartment...

Page 38: ...899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 35 50 8899 0032 Unlock Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Ca...

Page 39: ...8860 2 Page 39 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 9 5 28 42 4 35 38 39 55 54 53 40 4 37 51 21 23 15 24 10 52 Entrance or Storeroom Lock F21 Entrance or Storeroom Loc...

Page 40: ...ring 1 28 50 8899 0023 Cylinder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 35 50 8899 0032 Unlock Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899...

Page 41: ...August 2004 8861 Page 41 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 4 5 28 42 4 35 38 39 55 54 53 40 4 37 51 21 23 15 24 10 52 Dormitory or Storeroom Lock SL Trim 56...

Page 42: ...31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Assembly 1 38 50 8800 1005 Cap...

Page 43: ...August 2004 8862 Page 43 8800 Series Parts Service Manual KNOB TRIM PARTS 1 2 50 3 36 6 9 20 42 4 34 38 39 55 54 53 40 4 37 51 27 15 22 10 52 31 32 Bathroom Lock F22 SL Trim 56...

Page 44: ...linder Retainer Assembly 1 31 50 8899 0029 Machine Screw 8 32 x 5 16 4 32 50 8800 1008 Cover 1 34 50 8899 0031 Toggle Spring 1 36 50 8899 0033 Fire Stop Assembly 1 37 50 8899 0034 Spring Cartridge Ass...

Page 45: ...t 2004 8867 Page 45 8800 Series Parts Service Manual KNOB TRIM PARTS 31 32 1 2 50 3 36 6 9 6 23 28 42 4 34 41 4 38 39 55 54 53 40 4 37 51 21 26 25 24 18 13 52 44 4 45 Dormitory or Exit Lock F12 SL Tri...

Page 46: ...of door To avoid shifting of the template it may be taped to the door during this step e On the edge of the door mark the holes to be drilled for the mortise cavity and armor front attaching screw ho...

Page 47: ...ill Tap 6 32 UNC 1 16 Dia 1 6 8862 Visual Indicator See Step 12 Lock Function Knob FL and SL Holes in Door Holes in Door Holes in Door Sectional Trim Through Bolted Esc Surface Esc Outside Inside Outs...

Page 48: ...August 2004 INSTALLATION INSTRUCTIONS Page 48 8800 Series Parts Service Manual Figure 4 RH LHR Door ONLY For door sizes other than 1 3 4 cut along these lines...

Page 49: ...August 2004 INSTALLATION INSTRUCTIONS Page 49 8800 Series Parts Service Manual Figure 5 LH RHR Door ONLY For door sizes other than 1 3 4 cut along these lines...

Page 50: ...August 2004 INSTALLATION INSTRUCTIONS Page 50 8800 Series Parts Service Manual Figure 6 Non Beveled Door For door sizes other than 1 3 4 cut along these lines...

Page 51: ...August 2004 INSTALLATION INSTRUCTIONS Page 51 8800 Series Parts Service Manual 8 SECTIONAL TRIM 9 ESCUTCHEON PLATE TRIM THROUGH BOLTED...

Page 52: ...2004 INSTALLATION INSTRUCTIONS Page 52 8800 Series Parts Service Manual 11 SINGLE OPERATING TRIM SECTIONAL ESCUTCHEON 11 SINGLE OPERATING TRIM SECTIONAL ESCUTCHEON 10 ESCUTCHEON PLATE TRIM SURFACE MO...

Page 53: ...hot outside Exterior doors painted in a dark color are particularly susceptible to warpage when exposed to direct sunlight It may take a few seasonal changes to work out all binding problems Loose Tr...

Page 54: ...rbin Canada Ltd Address 6940 Edwards Boulevard Mississauga Ontario Canada L5T 2W2 Tel 1 800 461 3007 Fax 1 800 461 8989 www yalecorbin on ca Yale and Yale Security Inc are registered trademarks of Yal...