Yale Shaw-Box YK, Operation, Service & Parts Manual

Page 1: ...ATION SERVICE PARTS MANUAL SINGLE GIRDER RATED LOADS 115 mm 4 5 thru 305 mm 12 01 DOUBLE GIRDER RATED LOADS 160 mm 6 3 thru 305 mm 12 01 P N 11532620 REV AA September 2018 YALE YK SHAWBOX SK ONLY CMK_...

Page 2: ...de servicio situados estrat gicamente en Estados Unidos y Canad Estas instalaciones se han seleccionado en base a su capacidad demostrada en la reparaci n de equipos y suminstro de piezas de repuesto...

Page 3: ...ortant information to help you install operate maintain and service your new top running single or double girder bridge crane We recommend that you study its contents thoroughly before putting the bri...

Page 4: ...e it matches the power requirements of the crane These types of cranes are usually lifted into position on the runway in one piece Total weight of this crane should be checked against lifting equipmen...

Page 5: ...For a single girder crane inspect the clearance between the trolley wheels and toe of flange on bridge girder beam per manufacturers requirements For a double girder crane inspect the clearance betwee...

Page 6: ...ctor will shut off power to all motions WARNING If any push button binds or sticks in any position Do not turn the power on Determine the cause of the malfunction and correct it before operating the c...

Page 7: ...ting in their thermal protection to disable bridge motion until cooled WARNING THIS EQUIPMENT IS NOT DESIGNED OR SUITABLE AS A POWER SOURCE FOR LIFTING LOWERING OR TRANSPORT OF PERSONS OPERATING THE C...

Page 8: ...BRIDGES WITH INDIVIDUAL MOTOR DRIVEN END TRUCKS P N 11532620 REV AA September 2018 Figure 2 Operator Hand Signals OPERATING PRECAUTIONS CONTINUED CMK_12322 Yale Rotating Axle End Truck Parts 11532619...

Page 9: ...E OPERATIONAL INSPECTION elsewhere in this manual PRE SHIFT INSPECTION A pre shift inspection shall be performed by the crane operator or designated person at the beginning of each shift or the first...

Page 10: ...e and Maintenance Report found elsewhere in this manual Items to be inspected include but are not limited to 1 All functional operating mechanisms for misadjustment interfering with crane operation 2...

Page 11: ...NE NEAR THE BRIDGE GIRDER S OR SIMULTANEOUSLY AT EACH END OF THE TRUCK BETWEEN THE WHEEL AND THE GIRDER S JACKING OR LIFTING ONLY ONE END OF THE TRUCK MAY PERMANENTLY DAMAGE THE CRANE 3 Remove load fr...

Page 12: ...by turning the setting bolts hollow screws clockwise out of the brake coil housing 5 Tighten the fixing screws to the appropriate torque 6 Re check and measure the air gap in multiple locations to ch...

Page 13: ...rse order disassembly 6 Turn power onto crane and test for proper operation BRAKE REMOVAL AND REPLACEMENT If brake air gap exceeds the maximum allowed or is not functioning properly the brake may need...

Page 14: ...does not constitute a safety hazard before allowing unit to operate When corrective action is completed describe and note date in this column DATE Motor Gears Bearings Wheels Trucks Girders Connection...

Page 15: ...epower voltage phase and frequency when ordering replacement parts For motors gear cases and electrical components give complete nameplate data WARNING Using commercial or other manufacturer s parts t...

Page 16: ...489001 2 2 Rail Sweep 88 mm tread 23488806 2 2 23488902 2 2 23489002 2 2 45492701 2 2 10 M10 1 50 SHCS 11802729 4 4 11802729 4 4 11802729 4 4 11802729 8 8 11802729 8 8 11 M10 Flat Washer 11803101 4 4...

Page 17: ...Complete Brake Kit 180VDC 190 200 230V 380 460V 1 45152055 45152059 45152061 45152063 Complete Brake Kit 250VDC 575V 1 45152056 45152060 45152062 45152064 4 Fan Kit where applicable 1 45152075 4515207...

Page 18: ...k 0 55 kW hp 160 mm Truck 0 75 kW 1 hp 200 mm Truck 1 2 kW 1 hp 260 mm Truck 1 55 kW 2 hp 260 mm Truck 2 2 kW 3 hp 305 mm Truck 3 7 kW 5 hp Part Number Part Number Part Number Part Number Part Number...

Page 19: ...Fuses 600V 11695210 10 AMP 11695212 12 AMP 11695220 20 AMP 11695225 25 AMP 11695230 30 AMP 11695235 35 AMP 11695250 50 AMP 11695260 60 AMP 11695270 70 AMP 11695280 80 AMP 11695290 90 AMP 2 1 Main Fus...

Page 20: ...riable Frequency Drive 45199723 2 HP 230V 45199724 3 HP 230V 45199725 5 HP 230V 45199726 7 5 HP 230V 45199727 10 HP 230V 45199742 2 HP 460V 45199743 3 HP 460V 45199744 5 HP 460V 45199745 7 5 HP 460V 4...

Page 21: ...BRIDGES WITH INDIVIDUAL MOTOR DRIVEN END TRUCKS P N 11532620 REV AA September 2018 FIGURE 10 INTERCONNECTION WIRING DIAGRAM MAINTENANCE CONTINUED CMK_12322 Yale Rotating Axle End Truck Parts 11532619...

Page 22: ...ordering parts always furnish Hoist Serial Number Catalog Number Motor Horsepower Voltage Phase Frequency and Rated Load of Hoist on which the parts are to be used PARTS AND SERVICES ARE AVAILABLE IN...

Page 23: ...LE DOUBLE GIRDER TOP RUNNING BRIDGES WITH INDIVIDUAL MOTOR DRIVEN END TRUCKS P N 11532620 REV AA September 2018 Notes CMK_12322 Yale Rotating Axle End Truck Parts 11532619 REV AD_mec indd 22 10 16 18...

Page 24: ...R FROM ANY COURSE OF DEALING OR USE OF TRADE ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED C IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY THIRD PARTY WITH RESPECT TO ANY GOOD OR REPLACEMENT PART...