YAMADA SH-160A10, Original Instructions Manual

Page 1: ...160A10 MODEL No 850097 DR 160A10 MODEL No 850160 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for you...

Page 2: ...by symbols These symbols are for those who will operate this product and for those who will be nearby for safe operation and for prevention of personal injury and property damage The following warnin...

Page 3: ...p according to the product specification Attach a valve for stop in emergency or regulator to the air supply pipe to keep supply air pressure under 0 7 MPa Discontinue it when you feel a hazard or abn...

Page 4: ...talling the pump Back injury may be caused by lifting the pump Do not touch the surfaces of the pump and the hose when pumping high temperature material Risk of burns exists Stop the air supply source...

Page 5: ...the Pressure Feed Material Hose 4 6 5 Air Connection 4 4 How to Operate the Pump 5 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 6 5 2 Maintenance and Inspection 6 5 3 Cons...

Page 6: ...Parts 1 1 Names and Materials of Parts 1 2 Contents of Package This pump is packed in a corrugated fiberboard case Open the corrugated fiberboard case and check if the product is not damaged Muffler...

Page 7: ...When the up down reciprocating motion of the piston of the lower pump is performed the material is sucked into the lower pump and fed out from the discharge port by pressure 3 Installation 3 1 Instal...

Page 8: ...d and fix it 3 Remove the plug at the injection port 2B of the drum can and screw the bang adapter attached to the suction hose assembly separately available 4 Connect the pump to the suction hose ass...

Page 9: ...ief valve should be installed near the pump 3 5 Air Connection 1 Install the air regulator separately available at the air supply port of the pump The dedicated air regulator is available as the stand...

Page 10: ...drum can with a new one For replacing the drum can observe the item pertaining to Installing the Drum Pump on P 2 The distance for pressure feed differs depending on the viscosity temperature and requ...

Page 11: ...the air motor independently Check if the valve in the course of piping is not closed Clogging occurs in the connecting hose pipe outlet valve or gun The lower pump is faulty The packing seal of the ai...

Page 12: ...the outlet valve to release the internal pressure of the pump beforehand 5 4 1 Separating the air motor from the lower pump 1 Shut off the air that is supplied to the pump to release the internal pres...

Page 13: ...rom disassembling the housing and the connecting rod if possible If they are disassembled assemble them so that the clearance between the end of the connecting rod and the ball may be 3 5 to 4 mm and...

Page 14: ...isassemble the reversing valve with a good understanding of its structure through observation For disassembling the air motor experimental knowledge and special tools are required Those who do not hav...

Page 15: ...e it from the lower part of the body The bushing and U packing can be disassembled Fig 15 For the bushing prepare a metal flat bar with a width of about 45 mm and a thickness of about 3 mm and insert...

Page 16: ...oint cannot be obtained resulting in a failure 8 Lubricant to be used for assembly Apply high quality molybdenum type grease enough between the pin spring retainer or reversing lever and the support b...

Page 17: ...12 5 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing...

Page 18: ...1 14 704772 Locking nut 4 47 711250 Connecting rod 1 15 770485 Packing 2 48 627016 Nut 1 16 830002 Anti loosing assy 2 49 701554 Housing 1 17 770030 Exhaust valve 2 50 710925 Collar 1 18 606087 Screw...

Page 19: ...volume per cycle varies according to use conditions WEIGHT 0 60 182 mL DISCHARGE VOLUME per CYCLE 3 95 dB MAXIMUM OPERATING NOISE 101 dB 10 x 1 Rc 3 4 G 3 8 F Union Adapter 0 3 0 7 MPa 7 0 MPa STROKE...

Page 20: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Page 21: ...MEMO...

Page 22: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...