Yamaha TW125, Parts Catalog

Page 1: ...TW125 5RS1 EUROPE 1A5RS 300E1...

Page 2: ...TS CATALOGUE E2001 by Yamaha Motor Co Ltd 1st Edition Oct 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Prin...

Page 3: ...A4...

Page 4: ...e to be supplied in an assembly are listed with a dot in front of the part name as shown below EXAMPLE CARBURETOR ASSY JET PILOT NOZZLE MAIN 4 Number of component for assembly The numeral appearing to...

Page 5: ...Colouring Type xxxx xxx x a b c 4TW1 010 A 3 Model Label Affixing Location 4 Model Code Production Code Number of Model Listed in This Parts Catalog Model Code Production Code No Country destination...

Page 6: ...C6 SHIFT SHAFT C7 CHASSIS FRAME C8 FENDER C10 SIDE COVER C11 REAR ARM C12 REAR SUSPENSION C13 STEERING C14 FRONT FORK C15 FUEL TANK D3 SEAT D4 FRONT WHEEL D5 FRONT BRAKE CALIPER D6 REAR WHEEL D7 STEER...

Page 7: ...BOLT FLANGE 4 10 90201 08609 WASHER PLATE 4 11 91317 08045 BOLT 2 12 5EK 11185 00 COVER CYLINDER HEAD SIDE 1 1 13 93211 05471 O RING 1 14 95027 06020 BOLT FLANGE 2 15 15A 11186 00 COVER CYLINDER HEAD...

Page 8: ...3 4DD 11351 00 GASKET CYLINDER 1 4 93210 13361 O RING 1 5 99530 14016 PIN DOWEL 2 6 91317 06030 BOLT 2 7 15A 11162 00 ABSORBER 2 2 8 5H0 11162 00 ABSORBER 2 2 9 15A 11161 01 ABSORBER 1 1 10 15A 15441...

Page 9: ...1 4GA 11605 00 PISTON RING SET 0 50MM O S 1 AP 4GA 11607 00 PISTON RING SET 1 00MM O S 1 AP 10 5N0 11633 00 PIN PISTON 1 11 93450 16068 CIRCLIP 2 12 90201 201E4 WASHER PLATE 1 13 5H0 11496 00 BOSS BU...

Page 10: ...ARING 1 25 90282 05013 KEY STRAIGHT 1 26 90215 14205 WASHER LOCK 1 27 90170 14284 NUT 1 28 90280 05013 KEY WOODRUFF 1 29 90201 10508 WASHER PLATE 1 30 90101 10188 BOLT 1 31 36X 13324 00 GEAR PUMP DRIV...

Page 11: ...2114 01 SPRING VALVE OUTER 2 YELLOW 6 5H0 12119 00 SEAL VALVE STEM 2 7 4G0 12117 00 RETAINER VALVE SPRING 2 8 4G0 12118 00 COTTER VALVE 4 9 36X 12151 00 ARM VALVE ROCKER 2 10 5H0 12156 00 SHAFT ROCKER...

Page 12: ...90201 10591 WASHER PLATE 1 6 90387 255F3 COLLAR 1 7 94580 41104 CHAIN 1 8 5H0 12231 00 GUIDE STOPPER 1 1 9 5N0 12241 00 GUIDE STOPPER 2 1 10 2LN 12210 10 TENSIONER ASSY CAM CHAIN 1 11 4FM 12213 00 GA...

Page 13: ...3327 00 COVER PUMP GEAR 1 7 51Y 13411 00 STRAINER OIL 1 8 90501 18576 SPRING COMPRESSION 1 9 5H0 15351 00 PLUG DRAIN 1 10 93210 347A1 O RING 1 11 5H0 13440 00 ELEMENT ASSY OIL CLEANER 1 12 15A 13447 0...

Page 14: ...1 00 ELEMENT AIR CLEANER 1 12 2JX 14458 00 GUIDE 1 13 2JX 14422 00 CAP CLEANER CASE 2 1 14 5U8 14457 00 SEAL 1 15 90154 05005 SCREW BINDING 4 16 34X 1443E 00 PIPE DRAIN 1 17 90467 11106 CLIP 1 18 9046...

Page 15: ...6 00 SCREW 2 12 5RS 14341 00 NOZZLE MAIN 1 13 5RS 14341 10 BLEED NOZZLE MAIN 1 14 288 14343 67 JET MAIN 134 1 15 5LB 14342 17 JET PILOT 34 1 16 5RS 14105 00 PILOT SCREW SET 1 17 5LB 14368 00 DIAPHRAGM...

Page 16: ...B 14384 00 GASKET FLOAT CHAMBER 1 32 4JP 14323 00 DRAIN SCREW 1 33 5LB 14592 00 SCREW 4 34 5LB 14292 00 BRACKET 2 1 35 5FY 14197 00 PIPE 1 36 5FY 14196 00 PIPE 1 37 4TR 83790 00 HEATER ASSY 15W 1 38 5...

Page 17: ...00 PROTECTOR MUFFLER 2 1 9 90202 05191 WASHER PLATE 4 10 98907 06010 SCREW BIND 2 11 90206 06090 WASHER WAVE 2 12 3YF 14714 00 GASKET MUFFLER 1 13 91317 08025 BOLT 1 14 92907 08600 WASHER PLATE 1 15...

Page 18: ...90387 125F1 COLLAR 1 6 90387 125F1 COLLAR 1 7 95027 06030 BOLT FLANGE 7 8 95027 06090 BOLT FLANGE 2 9 95027 06085 BOLT FLANGE 1 10 90430 06014 GASKET 1 11 3Y1 11166 00 PIPE BREATHER 1 1 12 90467 1401...

Page 19: ...ING 1 10 90340 32080 PLUG STRAIGHT SCREW 1 11 93210 32172 O RING 1 12 90465 08364 CLAMP 1 13 91317 06010 BOLT 1 14 90465 16187 CLAMP 1 15 15A 15431 01 COVER CRANKCASE 3 1 16 4BE 15462 00 GASKET CRANKC...

Page 20: ...00 SHAFT 1 1 4 5H0 15517 00 GEAR IDLER 2 56T 1 5 90201 25290 WASHER PLATE 1 6 4H7 15580 10 STARTER CLUTCH OUTER ASSY 1 7 90501 04596 SPRING COMPRESSION 3 8 1J7 15583 01 CAP STARTER CLUTCH SPRING 3 9 9...

Page 21: ...TE PRESSURE 1 1 11 90501 23630 SPRING COMPRESSION 4 12 90159 05011 SCREW WITH WASHER 4 13 1W1 16358 01 PLATE PUSH 1 14 2JX 16356 00 ROD PUSH 1 1 15 93210 48364 O RING 1 16 92907 06200 WASHER 1 17 9530...

Page 22: ...C3 FIG 13 CLUTCH 28 93420 28055 CIRCLIP 1 PART NO DESCRIPTION REMARKS REF NO 5RS1...

Page 23: ...00 DRIVE AXLE ASSY 1 12 5N0 17221 00 GEAR 2ND WHEEL 31T 1 13 5N0 17241 01 GEAR 4TH WHEEL 23T 1 14 5N0 17231 00 GEAR 3RD WHEEL 27T 1 15 5H0 17241 02 GEAR 4TH WHEEL 23T 1 16 90209 18208 WASHER 1 17 9341...

Page 24: ...ISSION 28 2JX 17471 00 PLATE COVER 1 29 98507 06010 SCREW PAN HEAD 2 30 93102 17187 OIL SEAL 1 31 93306 20313 BEARING B6203C4 1 32 90560 17368 SPACER 1 33 99009 17400 CIRCLIP 2 PART NO DESCRIPTION REM...

Page 25: ...IN DOWEL 3 6 93604 20156 PIN DOWEL 1 7 90151 06013 SCREW COUNTERSUNK 1 8 1RH 18140 00 STOPPER LEVER ASSY 1 9 90508 26539 SPRING TORSION 1 10 4JG 18511 00 FORK SHIFT 1 1 11 4JG 18512 01 FORK SHIFT 2 1...

Page 26: ...N 1 3 90508 29540 SPRING TORSION 1 4 99001 10600 CIRCLIP 1 5 90201 12588 WASHER PLATE 2 6 93608 50158 PIN DOWEL 1 7 93102 12106 OIL SEAL SD 12 22 5 HS 1 8 1RL 18110 00 SHIFT PEDAL ASSY 1 9 132 18113 0...

Page 27: ...90185 08089 NUT SELF LOCKING 1 13 90201 08366 WASHER PLATE 1 14 1RL 21337 00 CLAMP CABLE 1 15 90185 08055 NUT SELF LOCKING 1 16 1RL 21471 00 35 PROTECTOR ENGINE 1 SL 17 128 27114 00 STOPPER MAIN STAND...

Page 28: ...C9 FIG 17 FRAME 28 3MA 27491 00 PROTECTOR 1 PART NO DESCRIPTION REMARKS REF NO 5RS1...

Page 29: ...TANK 1 11 90480 12053 GROMMET 2 12 90119 06063 BOLT WITH WASHER 4 13 5EK 21685 00 BRACKET LICENSE 1 14 90119 06056 BOLT WITH WASHER 2 15 2JX 21669 00 SEAL 1 16 34X 21691 00 FLAP 1 17 2JX 21651 10 COVE...

Page 30: ...ACKET 1 1 6 5EK 2175U 00 BRACKET 2 1 7 90267 40075 RIVET BLIND 2 8 90201 04018 WASHER PLATE 2 9 90480 13197 GROMMET 2 10 90119 06056 BOLT WITH WASHER 2 11 90480 01141 GROMMET 2 12 116 82131 00 BAND BA...

Page 31: ...UN 9 2JX 22141 00 SHAFT PIVOT 1 10 90201 120E8 WASHER PLATE 1 11 90185 12134 NUT SELF LOCKING 1 12 34X 22311 00 CASE CHAIN 1 13 90119 05059 BOLT WITH WASHER 2 14 34X 22151 01 SEAL GUARD 1 15 90209 061...

Page 32: ...51 BUSH SOLID 2 3 1M1 22216 00 BUSH REAR SHOCK ABSORBER 1 4 90109 100E2 BOLT 1 5 95617 10100 NUT U 1 6 90201 100E9 WASHER PLATE 1 7 90240 12075 PIN CLEVIS 1 8 90201 12175 WASHER PLATE 1 9 91401 30025...

Page 33: ...1 90338 16148 PLUG 1 12 2JX 23435 00 35 CROWN HANDLE 1 SL 13 1E6 23441 10 35 HOLDER HANDLE UPPER 2 SL 14 95824 08035 BOLT FLANGE 4 15 95024 08050 BOLT FLANGE 2 16 5RS 23174 00 STAY HEADLIGHT 1 17 9580...

Page 34: ...T CAP 1 12 3J2 23114 00 O RING 1 13 22U 23118 01 SPACER 1 14 3DM 23149 10 WASHER SPRING UPPER 1 15 278 23181 50 BOLT HEXAGON SOCKET HEAD 1 16 509 23158 L0 GASKET 1 17 5RS 23103 00 FRONT FORK ASSY R H...

Page 35: ...31 278 23181 50 BOLT HEXAGON SOCKET HEAD 1 32 509 23158 L0 GASKET 1 33 5EK 23340 00 UNDER BRACKET COMP 1 34 164 23462 00 SEAL STEERING 1 35 4CS 23191 20 BOOT 2 36 2K5 23192 00 BAND 2 37 1W4 23194 L0 S...

Page 36: ...DAMPER LOCATING 3 1 7 30X 24186 01 WASHER SPECIAL 1 8 30X 24187 00 WASHER SPECIAL 1 9 97007 06012 BOLT 1 10 92907 06600 WASHER PLATE 1 11 11H 24602 03 CAP ASSY 1 12 23F 24500 01 FUEL COCK ASSY 1 1 13...

Page 37: ...B 24731 00 COVER SEAT 1 3 5LB 24734 00 BAND SEAT 1 4 90201 06765 WASHER PLATE 2 5 97017 06020 BOLT 2 6 92907 06100 WASHER SPRING 2 7 18A 24723 00 DAMPER SEAT 1 8 1L9 24741 A0 PAD SEAT 1 9 90119 06063...

Page 38: ...13 18009 TIRE 130 80 18M C 66P TW 203 1 BRIDGESTONE 8 94213 18232 TUBE 130 80 18 TR4 1 BRIDGESTONE 9 94340 18086 BAND RIM 4 00 18 1 BRIDGESTONE 10 90387 15600 COLLAR 1 11 322 25118 00 COVER HUB DUST 1...

Page 39: ...ER ASSY LEFT 1 4 4JG W0057 00 PISTON ASSY CALIPER 1 5 4JG W0047 00 CALIPER SEAL KIT 1 6 5JW 25914 00 PIN SLIDE 2 7 4TT 25937 00 BOOT 2 2 8 5LB W0045 00 BRAKE PAD KIT 1 9 4TT 25919 00 SUPPORT PAD 2 10...

Page 40: ...1 13 95307 06600 NUT 1 14 5RS 2533A 00 PLATE INDICATOR 1 15 93109 14021 OIL SEAL 1 16 93210 14104 O RING 1 17 94445 14004 RIM MT4 50x14M C 1 18 5RS 25304 00 SPOKE SET REAR 1 19 94118 14008 TIRE 180 8...

Page 41: ...R CHAIN 1 1 29 3Y1 25389 00 PULLER CHAIN 2 1 30 2JX 25381 10 AXLE WHEEL 1 31 90185 16127 NUT SELF LOCKING 1 32 90201 164H4 WASHER PLATE 1 33 9Y581 97125 CHAIN 1 34 94681 97001 JOINT CHAIN DID428HD RJ...

Page 42: ...EK 26335 00 CABLE CLUTCH 1 11 1E6 26342 00 BOOT CABLE 1 12 1E6 26372 00 COVER HANDLE LEVER 1 1 13 55V 26280 00 REAR VIEW MIRROR ASSY LEFT 1 14 55V 26290 00 REAR VIEW MIRROR ASSY RIGHT 1 15 5EK 26331 1...

Page 43: ...DER 1 7 97007 06025 BOLT 2 8 92907 06600 WASHER PLATE 2 9 5RS 25872 00 HOSE BRAKE 1 1 10 1UA 82591 00 BAND 1 11 90401 10159 BOLT UNION 2 12 90201 10118 WASHER PLATE 4 13 3TB 23467 01 CLAMP 1 14 98507...

Page 44: ...SSION 1 12 90249 12008 PIN 1 13 90175 06013 NUT WING 1 14 5EK 27410 00 FRONT FOOTREST ASSY LEFT 1 15 90508 20583 SPRING TORSION 1 16 90240 10101 PIN CLEVIS 1 17 91401 25015 PIN COTTER 1 18 3LD 27413 0...

Page 45: ...AND 1 33 90109 10473 BOLT 1 34 90185 10037 NUT SELF LOCKING 1 35 2JX 27442 10 BRACKET 2 1 36 5RS 27432 00 BRACKET 1 1 37 92017 08016 BOLT BUTTON HEAD 4 38 2JX 27437 00 WASHER SPECIAL 1 39 120 27433 00...

Page 46: ...D13 FIG 32 GENERATOR 1 5BT 85550 00 ROTOR ASSY 1 2 4WP 85510 10 STATOR ASSY 1 3 4JG 85580 01 COIL PULSER 1 4 91317 06025 BOLT 3 5 91317 06020 BOLT 2 PART NO DESCRIPTION REMARKS REF NO 5RS1...

Page 47: ...MOTOR ASSY 1 2 50M 81801 M0 BRUSH SET 1 3 93210 25711 O RING 1 4 93210 55669 O RING 2 5 59V 81828 M0 SCREW SET 2 6 4JG 8183G 00 CORD COMP 1 7 98507 05008 SCREW PAN HEAD 1 8 92907 05100 WASHER SPRING 1...

Page 48: ...83311 40 BULB FLASHER 12V 21W 1 9 3LD 83330 01 REAR FLASHER LIGHT ASSY 1 1 10 2KF 83332 00 LENS FLASHER 1 11 97707 40620 SCREW TAPPING 1 12 47J 83313 00 GASKET FLASHER LENS 1 13 306 83311 40 BULB FLA...

Page 49: ...4 5EK 83568 00 PILOT BOX UPPER 1 5 5Y1 83513 00 DAMPER 1 6 15A 83519 00 BRACKET METER 1 7 1M1 83526 00 DAMPER 2 2 8 90201 05033 WASHER PLATE 2 9 437 83525 00 CLIP 2 10 90164 04008 SCREW TAPPING 2 11 5...

Page 50: ...HOLDER SOCKET 1 7 4E2 84347 00 BULB 12V 4W 1 8 2F9 84314 00 BULB 12V 60 55W 1 H4 HALOGEN 9 4JG 84397 00 COVER SOCKET 1 10 5RS 84330 00 BODY ASSY 1 11 1JA 84338 00 COLLAR BODY FITTING 2 12 1JA 84345 0...

Page 51: ...CREW LENS FITTING 2 6 4L0 84753 00 DAMPER 1 7 90209 08125 WASHER 2 8 90109 06005 BOLT 2 9 90201 083A0 WASHER PLATE 2 10 2JL 21685 00 BRACKET LICENSE 1 11 95807 06016 BOLT FLANGE 3 12 90201 06557 WASHE...

Page 52: ...020 SCREW PAN HEAD 2 10 92907 05100 WASHER SPRING 2 11 90123 08046 BOLT 1 12 90179 08148 NUT 1 13 5LB 83975 00 SWITCH HANDLE 2 1 14 98507 05018 SCREW PAN HEAD 2 15 1T5 26372 00 COVER HANDLE LEVER 1 1...

Page 53: ...P 1 2 12 90446 15377 HOSE 2 13 3TJ 81960 02 RECTIFIER REGULATOR ASSY 1 14 95027 06025 BOLT FLANGE 2 15 5EK 81940 00 STARTER RELAY ASSY 1 16 2GH 82151 00 FUSE 20A BL 2 17 95027 06008 BOLT FLANGE 2 18 4...

Page 54: ...0 02 STOP SWITCH ASSY 1 6 3LD 82566 60 SWITCH SIDE STAND 1 7 90157 05008 SCREW PAN HEAD 2 8 29U 81950 93 RELAY ASSY 1 9 4GY 82540 10 NEUTRAL SWITCH ASSY 1 10 90430 10148 GASKET 1 11 3MW 82560 00 THERM...

Page 55: ...H0 15517 00 B 15 5H0 15521 00 B 15 4H7 15580 10 B 15 1J7 15583 01 B 15 36X 16111 00 C 2 36X 16150 00 C 2 5H0 16154 00 C 2 537 16321 00 C 2 137 16324 00 C 2 5H0 16351 00 C 2 2JX 16356 00 C 2 5H0 16357...

Page 56: ...1JA 84345 00 E 3 4E2 84347 00 E 3 4JG 84397 00 E 3 1M8 84521 40 E 4 1M1 84523 60 E 4 1M1 84524 60 E 4 56U 84710 41 E 4 1A2 84714 41 E 4 4G1 84744 00 E 2 4L0 84753 00 E 4 3Y6 85130 02 E 4 4WP 85510 10...

Page 57: ...06 20401 C 4 93306 20580 C 4 93306 30317 D 7 93306 30427 B 4 B 5 93306 30611 B 4 93310 530J3 B 4 93315 23607 C 6 93399 99942 C 14 93410 20038 C 4 93410 22039 C 4 93420 28055 C 3 93440 10085 B 2 93450...