YASKAWA CIMR-AC4A WAA Series, Quick Start Manual

Page 1: ...art Guide MANUAL NO TOEP C710616 97A Type CIMR AC4A Models 400 V Class 18 5 to 90 kW To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance En...

Page 2: ...ten permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality product...

Page 3: ...ADY Quick Start Guide Table of Contents 1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS 4 2 MECHANICAL INSTALLATION 9 3 ELECTRICAL INSTALLATION 12 4 KEYPAD OPERATION 18 5 START UP 20 6 PARAMETER TABLE 25 7...

Page 4: ...eady drives are prepared for being mounting in a panel to achieve protection class IP54 The drives heatsink is mounted outside the cabinet and not in IP54 area An adequate sealing is attached to the d...

Page 5: ...any is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual WARNING Indicates a hazardous situation which if not avoided could result in death or...

Page 6: ...wear eye protection before beginning work on the drive Never short the output circuits of the drive Do not short the output circuits of the drive Failure to comply could result in death or serious in...

Page 7: ...he drive Failure to comply could result in death or serious injury from falling equipment CAUTION Crush Hazard Do not carry the drive by the front cover Failure to comply may result in minor or modera...

Page 8: ...esulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not carelessly connect parts or devices to the drives braking transisto...

Page 9: ...sink mounting to achieve protection class IP54 Ambient Temperature 10 C to 50 C outside panel up to 40 C controller part inside panel Drive reliability improves in environments without wide temperatur...

Page 10: ...mensions Drive Dimensions Model CIMR A Dimensions mm Weight kg Figure W H D D1 4A0044 1 275 402 197 5 75 11 4A0058 2 300 455 275 102 21 4A0072 325 505 275 102 25 4A0088 370 565 283 105 36 4A0103 370 5...

Page 11: ...s otherwise the sealing might be damaged Mount the drive and fix it with the matching size screws not shipped with the drive and mind the tightening torque Model CIMR A 1 prepared holes for screw or b...

Page 12: ...ulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 k Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 k 0 or 4 to 20 mA 250 Analog Input 3...

Page 13: ...noise filter to the input side See the table in Main Circuit on page 13 or refer to the Technical Manual for details 2 Place the drive and EMC noise filter in the same enclosure 3 Use braided shield...

Page 14: ...e capacity power supply transformer over 600 kVA Wiring the Main Circuit Output Consider the following precautions for the output circuit wiring Do not connect any other load than a 3 phase motor to t...

Page 15: ...might fit tightly into the terminals To disconnect them grasp the wire end with a pair of pliers release the terminal using a straight edge screw driver turn the wire for about 45 and pull it gently...

Page 16: ...peed reference 1 S6 Multi function input 6 Multi step speed reference 2 S7 Multi function input 7 Jog reference S8 Multi function input 8 External baseblock SC Multi function input common SN Multi fun...

Page 17: ...0 to 10 Vdc input impedance 20 k Use switch S4 on the control terminal board to select between analog input or PTC input If PTC is selected set H3 06 E AC Frequency reference common 0 V E G Ground for...

Page 18: ...drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a run...

Page 19: ...y MONITR FREF d1 01 U1 01 000 00Hz 3 4 0 00 50 00 0 00Hz DRV FWD Rdy MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA...

Page 20: ...h speed accuracy This mode should be used if the motor parameters are unknown and Auto Tuning cannot be performed Open Loop Vector Control A1 02 2 General variable speed applications Applications requ...

Page 21: ...20 of drive rated current for 60 s L3 02 Stall Prevention during Acceleration 150 120 L3 06 Stall Prevention during Run 150 120 Default carrier frequency 2 kHz 2 kHz Swing PWM Type Setting Application...

Page 22: ...age is still applied to the motor during the tuning process even thought the motor may not be rotating b1 01 Reference source Frequency reference input 0 Operator keypad Set the frequency references i...

Page 23: ...middle and right digit set the function and the left digit sets the output characteristics 0 Output as selected 1 Inverse output Multi Function Analog Inputs H3 The function of each analog input can...

Page 24: ...e motor without load and check if all input outputs and the sequence work as desired 2 Connect the load to the motor 3 Run the motor with load and make sure that there is no vibrations hunting or moto...

Page 25: ...s the DC Injection Braking current as a percentage of the drive rated current b2 03 DC Injection Braking Time at Start Sets DC Injection Braking Zero Speed Control when in CLV PM time at start Disable...

Page 26: ...ital Inputs H1 01 to H1 08 Multi Function Digital Input Terminal S1 to S8 Function Selection Selects the function of terminals S1 to S8 Note Major functions are listed at the end of the table No Name...

Page 27: ...nput Bias Sets the level of the value selected in H6 01 when 0 Hz is input Pulse Output Setting H6 06 Pulse Train Monitor Selection Select the pulse train monitor output function value of the part of...

Page 28: ...urrent for a standard 4 pole YASKAWA motor Enter the no load current as indicated on the motor test report T1 10 Motor Rated Slip Stationary Auto Tuning Sets the motor rated slip After setting the mot...

Page 29: ...Most Recent Fault U3 05 to U3 10 5th to 10th Most Recent Fault U3 11 to U3 14 Cumulative Operation Time at 1st to 4th Most Recent Fault U3 15 to U3 20 Cumulative Operation Time at 5th to 10th Most Rec...

Page 30: ...e Run command and reset the drive Option External Fault An external fault was tripped by the upper controller via an option card Remove the fault cause reset the fault and restart the drive Check the...

Page 31: ...the load Make sure that the drive is big enough to handle the load The overload capability is reduced at low speeds Reduce the load or increase the drive size DC Overvoltage DC bus voltage rose too h...

Page 32: ...ttings 0 and F PID functions have been assigned to both analog inputs and the pulse input at the same time Fix any incorrect setting Refer to the Technical Manual for more details A function has been...

Page 33: ...t Check the V f pattern setting Perform Auto Tuning without the load connected Check the input data and repeat Auto Tuning Motor iron core saturation alarm Calculated core saturation values out of ran...

Page 34: ...drive the instruction manual and safety standards should be permitted to wire inspect and maintain the Safe Disable input NOTICE From the moment terminal inputs H1 and H2 have opened it takes up to 1...

Page 35: ...is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactivating Safe Torque Off When Safe Disable was activa...

Page 36: ...function Digital Operator Display When both Safe Disable inputs are open Hbb will flash in the digital operator display Should only one of the Safe Disable channels be on while the other is off HbbF w...

Page 37: ...Date of Publication Rev No Section Revised Content February 2012 1st edition June 2012 1 2 Change ambient temperature specifications Change dimensions tightening torque table 3 Extend EMC Filter Inst...

Page 38: ...skawa co jp In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the rel...