YASKAWA MECHATROLINK-III, Installation Manual

Page 1: ...Drive V1000 Option Installation Manual Type SI ET3 V To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this...

Page 2: ...rmission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the...

Page 3: ...ation Manual 3 Table of Contents 1 PREFACE AND SAFETY 4 2 OVERVIEW 10 3 RECEIVING 11 4 OPTION COMPONENTS 12 5 INSTALLATION PROCEDURE 16 6 RELATED DRIVE PARAMETERS 31 7 TROUBLESHOOTING 33 8 EUROPEAN ST...

Page 4: ...ded by YASKAWA must be promptly provided to the end user YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual...

Page 5: ...o obtain instruction manuals for Yaskawa products U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative For questions c...

Page 6: ...y messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardou...

Page 7: ...ual may be changed without notice to improve the product and or the manual Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cove to...

Page 8: ...not expose the drive or the option to halogen group disinfectants Do not pack the drive or the option in fumigated or sterilized wooden materials Do not sterilize the entire package after packing the...

Page 9: ...rge des condensateurs Pour repondre aux exigences s assurer que le neutre soit relie a la terre pour la serie 400V WARNING Read manual before installing Wait 5 minutes for capacitor discharge after di...

Page 10: ...all the option MIII option on a drive to perform the following functions from a MECHATROLINK III master device Operate the drive Monitor the drive operation status Change drive parameter settings u Co...

Page 11: ...ion nameplate and the model listed in the purchase order are the same Refer to Figure 2 on page 12 for details Contact the distributor where the option was purchased or the Yaskawa sales office immedi...

Page 12: ...stallation I Functional earth cable connection FE B LED LK2 1 J Mounting tabs C Option cover K Ground wire 2 D LED CON 1 L Pass through hole for wire E LED R E 1 M Option model number F PCB N Communic...

Page 13: ...RIC TOBP C730600 63C V1000 Option SI ET3 V Installation Manual 13 u Dimensions The installed option adds 27 mm 1 06 in to the total depth of the drive Figure 3 Figure 3 Dimensions 27 mm 1 06 in V1000...

Page 14: ...tor Descriptions Figure 4 Figure 4 MECHATROLINK III Option Connector Connector Pin No Signal Name I O Function CN1 CN2 1 TXD_P I O Send data OUT 2 TXD_N I O Send data OUT 3 RXD_P I O Receive data IN 4...

Page 15: ...eck Unlit Power supply off The drive has no power SI ET3 V is not properly connected to the drive or SI ET3 V has no power An internal self diagnostic error occurred in the SI ET3 V CON Lit in green C...

Page 16: ...low 50 Vdc When all indicators are OFF measure for unsafe voltages to confirm the drive is safe WARNING Electrical Shock Hazard Do not remove option board cover while the drive is energized Failure to...

Page 17: ...circuitry Never connect or disconnect the motor from the drive while the drive is outputting voltage Improper equipment sequencing could damage the drive Do not connect or operate any equipment with...

Page 18: ...connect all power to the equipment and wait for at least the time specified on the warning label The internal capacitor remains charged even after the drive is de energized The charge indicator LED wi...

Page 19: ...e 6 for details Refer to Figure 7 for drive models CIMR V BA0006B to BA0018B 2A0008B to 2A0069B and 4A0001B to 4A0038B which require removing the terminal cover prior to removing the bottom cover Figu...

Page 20: ...ect the Ground Wire on an IP20 Open Chassis Drive Table 6 Ground Wire Selection 5 For IP20 Open Chassis models go to Step 9 on page 23 Ground Wire Length mm in Drive Model CIMR V Single Phase 200 V Cl...

Page 21: ...2A0069F and 4A0001F to 4A0038F which require removing the plastic terminal cover prior to removing the NEMA Type 1 terminal cover Note Installing the option on an IP20 NEMA Type 1 enclosure drive void...

Page 22: ...drive Reattach the NEMA Type 1 conduit bracket according to Figure 12 and connect the drive side of the ground wire to the drive ground terminal Note The four different ground wires packaged with the...

Page 23: ...0 Option SI ET3 V Installation Manual 23 9 Reattach the bottom cover Keep the ground wire inside of the bottom cover when reattaching Figure 13 Figure 13 Reattach the Bottom Cover IP20 Open Chassis IP...

Page 24: ...V BA0006 to BA0018 2A0008 to 2A0020 and 4A0001 to 4A0011 which require routing the ground wire through the provided notch when reinstalling the terminal cover Figure 14 Figure 14 Reattach the Termina...

Page 25: ...the drive bottom cover and into the through hole for the ground wire at the front of the option Figure 16 Figure 16 Ground Wire Routing 12 Attach the option to the drive Properly seat the tabs on the...

Page 26: ...OTICE Do not connect or disconnect the communication cable while the drive is powered up or while the drive is in operation Failure to comply may cause a static discharge which will cause the option c...

Page 27: ...MECHATROLINK III cable to connector CN1 or CN2 2 Connect the provided ground wire during installation V1000 TXD_P TXD_N RXD_P NC NC RXD_N NC NC TXD_P TXD_N RXD_P NC NC RXD_N NC NC MECHATROLINK III Ma...

Page 28: ...Users may employ a traditional star network topology using a single communication cable port on the option Users may also choose to employ a ring topology using both communication cable ports on the o...

Page 29: ...m 787 4 in JEPMC W6012 20 E 30 m 1181 1 in JEPMC W6012 30 E 50 m 1968 5 in JEPMC W6012 50 E MECHATROLINK III connection with ferrite core 10 m 393 7 in JEPMC W6013 10 E 20 m 787 4 in JEPMC W6013 20 E...

Page 30: ...d tighten the screw on the front Figure 21 Figure 22 Attach the Option Cover Note Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure...

Page 31: ...tal Input 2 Memobus Modbus Communications 3 Option PCB Default 1 Range 0 to 3 Set to 3 d5 01 29A Torque Control Selection 0 Speed Control 1 Torque Control Default 0 Range 0 1 F6 01 3A2 Communication E...

Page 32: ...Sets the number bUS alarms necessary to trigger a bUS fault When the number of option communication alarm bUS exceeds the value set to F6 26 the drive detects option communication fault bUS Default 2...

Page 33: ...9 Fault Display and Possible Solutions Keypad Display Fault Name bUS Option Communication Error After establishing initial communication the connection was lost Only detected when the run command or f...

Page 34: ...to counteract noise according to the following manuals by MECHATROLINK Members Association MECHATROLINK III Installation Guide MMATDEP018A Keypad Display Fault Name EF0 Option Card External Fault The...

Page 35: ...Fault Name CALL Serial communication transmission error Communication is not established Cause Possible Solution Minor Fault H2 10 Communication wiring is faulty Check for wiring errors Correct the w...

Page 36: ...tting Error Communications cycle setting error was detected Cause Possible Solution Minor Fault H2 10 The upper controller is using a communication cycle beyond the allowable setting range for the MEC...

Page 37: ...laying the CE mark in combination with other devices it is ultimately the responsibility of the user to ensure compliance with CE standards Verify that conditions meet European standards after setting...

Page 38: ...ion Installation for CE Compliance Model SI V Figure 24 Figure 25 Option Installation for CE Compliance A Braided shield cable C Cable clamp conductive B Metal panel C B A L1 L2 L3 L1 L2 L3 R S T Driv...

Page 39: ...ty 03H Minimum wiring distance between stations 0 2 m 7 9 in Maximum wiring distance between stations 100 m 328 ft Data length 32 byte data transmission or 64 byte data transmission Event driven commu...

Page 40: ...Section Revised Content July 2017 3 All Revision Reviewed and corrected entire documentation Chapter 2 Addition Note in Table 1 Back cover Revision Address September 2016 2 Front Cover Revision Forma...

Page 41: ...ax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn...