YASKAWA S-7 Series, Manual

Page 1: ...erly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Type SGD7S A A 7S and 7W SERVOPACK 7 Series AC Servo...

Page 2: ...liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this...

Page 3: ...icates precautions that if not heeded could result in property damage Safety Information To prevent personal injury and equipment damage in advance the following signal words are used to indicate safe...

Page 4: ...at hands and parts such as cables do not come into con tact with hot components For a 24 VDC power supply use a power supply device with double insulation or reinforced insulation Do not damage pull o...

Page 5: ...ve devices such as AC reactors to ensure that the input power is supplied within the specified voltage range Use a Noise Filter to minimize the effects of electromagnetic interference Always use a Ser...

Page 6: ...subject to direct sunlight Locations that are subject to ambient temperatures that exceed product spec ifications Locations that are subject to relative humidities that exceed product specifi cations...

Page 7: ...ntrol panel as well as with other devices Install the SERVOPACK in the specified orientation Do not step on or place a heavy object on the product Do not allow any foreign matter to enter the SERVOPAC...

Page 8: ...ifications Locations that are subject to relative humidities that exceed product specifi cations Locations that are subject to condensation as the result of extreme changes in temperature Locations th...

Page 9: ...six minutes after turning OFF the power supply and then make sure that the CHARGE indicator is not lit before starting wiring or inspection work Do not touch the power supply terminals while the CHAR...

Page 10: ...erials specified by Yaskawa or equivalent materials Securely tighten cable connector screws and lock mechanisms Do not bundle power lines e g the Main Circuit Cable and low current lines e g the I O S...

Page 11: ...or stop with the dynamic brake according to the SERVOPACK Option specifications and set tings The coasting distance will change with the moment of inertia of the load and the resistance of the Extern...

Page 12: ...ynamic brake If you turn OFF the control power supply without turning OFF the servo the stopping method that is used by the Servomotor depends on the model of the SERVOPACK For details refer to the ma...

Page 13: ...mp is lit after turning OFF the power supply because high voltage may still remain in the SERVOPACK Before you replace a SERVOPACK back up the settings of the SERVOPACK parameters Copy the backed up p...

Page 14: ...t OFF the main circuit power supply Install a ground fault detector against overloads and short circuiting or install a molded case circuit breaker combined with a ground fault detector The holding br...

Page 15: ...it has been lost or damaged contact your nearest Yaskawa representative or one of the offices listed on the back of this document This document is subject to change without notice for product improvem...

Page 16: ...ered product in a manner in which it was not originally intended Causes that were not foreseeable with the scientific and technological understand ing at the time of shipment from Yaskawa Events for w...

Page 17: ...property Systems that require a high degree of reliability such as systems that supply gas water or electricity or systems that operate continuously 24 hours a day Other systems that require a similar...

Page 18: ...ny loose screws Use a screwdriver to check for any loose screws If you discover any problems with the above items contact your Yaskawa rep resentative immediately An SGD7 B SERVOPACK has the specifica...

Page 19: ...SGD7S R70A R90A 1R6A 2R8A 3R8A 5R5A 7R6A and 120A 3 phase 200 VAC input SGD7W 1R6A 2R8A 5R5A and 7R6A IP10 SGD7S 120A 008 single phase 200 VAC input 180A 200A 330A 470A 550A 590A and 780A I Pollution...

Page 20: ...on vection heat from heat sources so that the temperature around the SERVO PACK meets the environmental conditions Installation Near Sources of Vibration Install a vibration absorber on the installati...

Page 21: ...g rate for all SERVOPACKs except for the SGD7S AA0A dotted lines Derating rate for SGD7S AA0A SERVOPACKs SGD7S 3R8A 5R5A 7R6A 120A 180A 200A 330A 470A 550A 590A and 780A 100 80 60 2000 m 100 1000 m 80...

Page 22: ...and 7R6A 100 80 2000 m 100 1000 m 80 0 0 0 m 2000 m 1000 m 0 m 100 0 64 5 C 55 C 60 C 5 C 55 C 60 C Surrounding air temperature Altitude Surrounding air temperature and altitude Effective output curr...

Page 23: ...he main circuit power supply terminals on the SERVOPACK and detailed SERVOPACK dimensions depend on the model of the SERVOPACK For details refer to the product manual for your SERVOPACK The SERVOPACKs...

Page 24: ...r Unit between B1 and B2 Obtain a Regenerative Resistor Unit separately These models do not have a B3 termi nal 1 and 2 DC Reactor terminals for power supply har monic suppression These terminals are...

Page 25: ...terminals are used to connect an External Dynamic Brake Resistor for a 7W SERVOPACK Obtain an External Dynamic Brake Resis tor separately Note The SGD7W 1R6A to 2R8A SERVOPACKs do not have D1A D2A D1B...

Page 26: ...y harmonic suppres sion and power factor improvement L3 and None Do not connect anything to this terminal U V and W Servomotor terminals These are the 7S connection terminals for the Servomotor Main C...

Page 27: ...ls for axis A These terminals are provided only on SERVOPACKs that support the Dynamic Brake Option These terminals are used to connect an External Dynamic Brake Resistor for a 7W SERVOPACK Obtain an...

Page 28: ...and OFF sequences recommended by Yaskawa SGD7S 330A 470A 550A 590A or 780A WARNING If you input DC power without specifying a DC power supply input i e with out setting Pn001 to n 1 the SERVOPACK s i...

Page 29: ...e The SGD7S R70A to 2R8A SERVOPACKs do not have D1 and D2 terminals D1A and D2A Dynamic Brake Resis tor terminals for axis A These terminals are provided only on SERVOPACKs that support the Dynamic Br...

Page 30: ...the current value given in the table for 5 s Inrush current No breaking at the current value given in the table for 20 ms 7S SERVOPACKs Main Circuit Power Supply Maxi mum Ap plicable Motor Ca pacity...

Page 31: ...t value at the rated load 2 If you use the SGD7W 5R5A with a single phase 200 VAC power supply input derate the load ratio to 65 An example is given below If the load ratio of the first axis is 90 use...

Page 32: ...ltage Rating Vdc 270 VDC R70A 0 2 0 5 0 2 34 34 3 5URGJ17 16UL 16 400 R90A 0 3 1 0 1R6A 0 5 1 5 2R8A 1 0 3 0 3 5URGJ17 20UL 20 3R8A 1 3 3 8 0 2 3 5URGJ17 40UL 40 5R5A 1 6 4 9 7R6A 2 3 6 9 120A 3 2 11...

Page 33: ...pply A0 p Order Number 2 Current Rating A Voltage Rating Vdc 270 VDC 1R6A 1 3 0 0 25 34 34 3 5URGJ17 40UL 40 400 2R8A 1 9 5 8 5R5A 3 2 9 7 3 5URGJ17 63UL 63 7R6A 4 5 14 1 This is the net value at the...

Page 34: ...Dynamic Brake Option and connect an External Dynamic Brake Resistor refer to the following section Dynamic Brake Resistor Terminals on page 44 7S SERVOPACKs for Use with Three Phase 200 VAC Power Sup...

Page 35: ...V and W AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and B2 AWG16 1 25 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 3R8A L1 L2 and L3 AWG16 1 25 mm2 U V and W AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B...

Page 36: ...0 to 1 2 B1 and B2 AWG16 1 25 mm2 M4 1 0 to 1 2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 200A L1 L2 and L3 AWG12 3 5 mm2 M4 1 0 to 1 2 U V and W AWG10 5 5 mm2 M4 1 0 to 1 2 L1C and L2C AWG16 1 25 mm2 M4...

Page 37: ...1 25 mm2 M5 2 2 to 2 4 B1 and B2 AWG10 5 5 mm2 M5 2 2 to 2 4 AWG14 2 0 mm2 or larger M5 2 2 to 2 4 590A L1 L2 and L3 AWG4 22 mm2 M6 2 7 to 3 0 U V and W AWG4 22 mm2 M6 2 7 to 3 0 L1C and L2C AWG16 1...

Page 38: ...25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and B2 AWG16 1 25 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 1R6A L1 and L2 AWG16 1 25 mm2 U V and W AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and B2 AWG16 1 25...

Page 39: ...del SGD7S Terminal Symbols 1 Wire Size Screw Size Tightening Torque N m R70A U V and W 2 AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and 2 AWG16 1 25 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 R90A U...

Page 40: ...V and W 2 AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and 2 AWG16 1 25 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 120A 3 phase 200 VAC input U V and W 2 AWG14 2 0 mm2 L1C and L2C AWG16 1 25 mm2 B1 and...

Page 41: ...1 2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 470A U V and W 2 AWG6 14 mm2 M5 2 2 to 2 4 L1C and L2C AWG16 1 25 mm2 M5 2 2 to 2 4 B1 and 2 AWG8 8 0 mm2 M5 2 2 to 2 4 AWG14 2 0 mm2 or larger M5 2 2 to 2 4...

Page 42: ...0 mm2 or larger M6 2 7 to 3 0 SERVO PACK Model SGD7W Terminal Symbols Wire Size Screw Size Tightening Torque N m 1R6A L1 L2 and L3 AWG16 1 25 mm2 UA VA WA UB VB and WB AWG16 1 25 mm2 L1C and L2C AWG1...

Page 43: ...6A L1 L2 and L3 AWG14 2 0 mm2 UA VA WA UB VB and WB AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and B2 AWG14 2 0 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 SERVO PACK Model SGD7W Terminal Sym bols Wir...

Page 44: ...5R5A L1 and L2 AWG14 2 0 mm2 UA VA WA UB VB and WB AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and B2 AWG14 2 0 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 SERVO PACK Model SGD7W Terminal Symbols 1 Wi...

Page 45: ...25 mm2 B1 and 2 AWG16 1 25 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4 5R5A UA VA WA UB VB and WB 2 AWG16 1 25 mm2 L1C and L2C AWG16 1 25 mm2 B1 and 2 AWG14 2 0 mm2 AWG14 2 0 mm2 or larger M4 1 2 to 1 4...

Page 46: ...ten ing Torque N m SGD7S R70A R90A 1R6A and 2R8A 3R8A 5R5A 7R6A 120A 180A 200A and 330A D1 and D2 AWG14 2 0 mm2 to AWG18 0 9 mm2 470A and 550A D1 and D2 AWG12 3 5 mm2 to AWG18 0 9 mm2 M4 1 0 to 1 2 59...

Page 47: ...peratures Arms Nominal Cross sectional Area mm2 Configuration Wires mm2 30 C 40 C 50 C 0 9 7 0 4 15 13 11 1 25 7 0 45 16 14 12 2 0 7 0 6 23 20 17 3 5 7 0 8 32 28 24 5 5 7 1 0 42 37 31 8 0 7 1 2 52 46...

Page 48: ...d replacement period Use the service life prediction function of the SERVOPACK Use the following table When any standard replacement period is close to expiring contact your Yas kawa representative Af...

Page 49: ...power ON operations Frequency of turning ON the power sup ply Approx once an hour Battery 3 years without power supplied Surrounding air temperature without power supplied 20 C Continued from previou...

Page 50: ...Noise Filters Surge Absorbers and possibly other devices must be used These Yaskawa products are designed to be built into equipment Therefore you must implement EMC measures and confirm com pliance f...

Page 51: ...cable if a DC power sup ply input is used If you combine a 7 Series SERVOPACK with a V Series Option Module the following V Series SERVOPACKs specifications must be used a sur rounding air temperature...

Page 52: ...Compliance standard IEC 61140 AC power supply UL cUL standards are not applicable if a DC power supply input is used If you combine a 7 Series SERVOPACK with a V Series Option Module the following V S...

Page 53: ...s Closed loop Crimp Termi nal Model From J S T Mfg Co Ltd Insulating Sleeve Model From Tokyo Dip Co Ltd Terminal Kit Model Crimp Terminals and Slaves for One SERVOPACK 180A 200A U V and W motor main c...

Page 54: ...uit that provides the short cir cuit current rating SCCR given in the following table The 7W SERVOPACK must be protected by one of the branch circuit pro tection devices given in the following table T...

Page 55: ...6 9 110 80 125 550A 54 7 125 90 150 590A 58 6 125 100 175 780A 78 175 125 225 SERVOPACK Model SGD7W Rated Output Current Arms Maximum Cur rent Rating of Molded Case Circuit Breaker A Maximum Cur rent...

Page 56: ...A 200A 330A FWH 100B 100 470A FWH 175B 175 550A 590A FWH 200B 200 780A SERVOPACK Model SGD7W Semiconductor Fuse Model Current Rating of Semiconductor Fuse A Voltage Rating of Semiconductor Fuse V 1R6A...

Page 57: ...the enclosure panel in which the SERVO PACK is installed in a location that is visible during maintenance Servomotor Overtemperature Protection Motor overtemperature protection that complies with UL s...

Page 58: ...adio Waves Act E 56 7 Precautions for Korean Radio Waves Act These products confirm to broadcast and communications equipment for busi ness use Class A and are designed for use in locations other than...

Page 59: ...nd wire size If you use a SERVOPACK that supports a Dynamic Brake Option and connect an External Dynamic Brake Resistor refer to the following section Dynamic Brake Resistor Terminals on page 61 7S SE...

Page 60: ...123 TD 112 TP 022 AWG6 14 mm2 R14 5 TD 122 TD 111 TP 014 AWG8 8 0 mm2 R8 5 TD 121 TD 111 TP 008 AWG10 5 5 mm2 R5 5 5 YHT 2210 TP 005 AWG14 2 0 mm2 R2 5 TP 003 AWG16 1 25 mm2 M5 2 2 to 2 4 12 mm max AW...

Page 61: ...1 TP 008 AWG10 5 5 mm2 R5 5 6 YHT 2210 TP 005 AWG14 2 0 mm2 R2 6 TP 003 AWG16 1 25 mm2 M6 2 7 to 3 0 12 mm max AWG14 2 0 mm2 R2 6 YHT 2210 Continued from previous page SERVOPACK Model SGD7S Main Circu...

Page 62: ...2 to 1 4 10 mm max AWG14 2 0 mm2 R2 4 YHT 2210 120A 00 8 Ter minal block M4 1 0 to 1 2 7 7 mm max AWG14 2 0 mm2 2 M4 YHT 2210 TP 003 AWG16 1 25 mm2 M4 1 2 to 1 4 10 mm max AWG14 2 0 mm2 R2 4 YHT 2210...

Page 63: ...or M4 1 2 to 1 4 10 mm max AWG14 2 0 mm2 R2 4 YHT 2210 Dynamic Brake Resistor Terminals 7S 7W SERVOPACKs These terminals are used if you use a SERVOPACK that supports a Dynamic Brake Option and connec...

Page 64: ...1 6 to 1 8 10 6 mm max AWG12 3 5 mm2 5 5 S4 YHT 2210 TP 005 AWG14 2 0 mm2 R2 4 TP 003 AWG16 1 25 mm2 AWG18 0 9 mm2 R1 25 4 SGD7 W 1R6A and 2R8A None 5R5A and 7R6A Connector Continued from previous pag...

Page 65: ...d1 dia T R1 25 4 4 3 8 15 8 7 4 8 3 4 1 7 0 8 2 M4 6 6 14 4 6 3 4 1 2 3 R2 4 8 5 16 8 7 8 R2 5 5 3 9 5 16 8 7 3 R2 6 6 4 12 0 21 8 11 0 5 5 S4 4 3 7 2 15 7 5 9 6 2 5 6 3 4 1 0 R5 5 5 5 3 9 5 19 8 8 3...

Page 66: ...R8 5 5 3 12 0 23 8 R8 6 6 4 R14 5 5 3 29 8 13 3 10 5 9 0 5 8 1 5 22 S5 30 0 12 0 12 0 11 5 7 7 1 8 R22 6 6 4 16 5 33 7 13 5 38 S6 15 5 38 0 16 0 14 0 13 3 9 4 8 Crimp Terminals and Insulating Sleeves...

Page 67: ...d protection characteristics do not mean that you can per form continuous duty operation with an output of 100 or higher For a Yaskawa specified combination of SERVOPACK and Servomotor maintain the ef...

Page 68: ...eter is set for an AC power supply input and the recom mended power shutoff sequence is configured i e to shut off the con trol power supply after shutting off the main circuit power supply the capaci...

Page 69: ...phase 200 VAC input 60 ms 20 min 180A 60 ms 20 min 200A 60 ms 20 min 330A 70 ms 30 min 470A 90 ms 2 50 min 550A 60 ms 2 65 min 590A 70 ms 2 75 min 780A 90 ms 2 100 min 1 Values in parentheses apply w...

Page 70: ...bruary 2015 4 2 3 6 8 10 Addition Single phase 200 VAC SERVOPACK models SGD7S 120A 008 Front mat ter 3 8 Addition Information on Dynamic Brake Option October 2014 3 2 5 2 Addition Information on Optio...

Page 71: ...ne 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http...