YASKAWA S-II Plus Series, Instructions Manual

Page 1: ...川電機 資料番号 MANUAL NO TOB S800 33 10 この取扱説明書は 最終的に本製品をお使いになる方のお手元に確実に届けられるよう お取り 計らい願います Upon receipt of the product and prior to installing the product read these instructions thoroughly and retain for future reference 取扱説明書 INSTRUCTIONS ⅡPLUS SERIES AC SERVOPACK SGDP ...

Page 2: ...ts This manual consists of Japanese Version and English Version D Japanese Version Described on pages J 1 to J 23 D English Version Described on pages E 1 to E 23 Use the Japanese Version or English Version as needed J User Instructions Use these instructions for the following jobs D Checking Σ II PLUS Series SERVOPACK on delivery D Installing Σ II PLUS Series SERVOPACK D Wiring Σ II PLUS Series S...

Page 3: ...2 3 Type Designation E 8 3 INSTALLATION E 9 3 1 Storage E 9 3 2 Installation Sites E 9 3 3 Orientation E 10 3 4 Installation Precations E 10 4 WIRING E 11 4 1 Connecting to Peripheral Devices E 12 4 2 Grounding Wire E 14 4 3 Power Supply E 14 4 4 Noise Control E 14 5 OPERATION E 15 5 1 Precautions at Test Run E 15 5 2 Precautions at Operation E 15 6 INSPECTION AND MAINTENANCE E 16 6 1 SERVOPACK E ...

Page 4: ...tallation Conditions E 18 7 2 Cable Core and Cable Clamp E 21 8 PERIPHERAL DEVICE E 22 8 1 Peripheral Device Types and Capacities E 22 8 2 Noise Filter for Brake Power Supply E 22 8 3 Cable Specifications E 22 8 4 Recommended Ferrite Cores E 23 8 5 Shield Box E 23 ...

Page 5: ... Storage E 9 3 2 Installation Sites E 9 3 3 Orientation E 10 3 4 Installation Precations E 10 4 WIRING E 11 4 1 Connecting to Peripheral Devices E 12 4 2 Grounding Wire E 14 4 3 Power Supply E 14 4 4 Noise Control E 14 5 OPERATION E 15 5 1 Precautions at Test Run E 15 5 2 Precautions at Operation E 15 6 INSPECTION AND MAINTENANCE E 16 6 1 SERVOPACK E 17 7 INSTALLATION CONDITIONS OF EMC DIRECTIVE E...

Page 6: ...AC SERVOPACK E 2 8 PERIPHERAL DEVICE E 22 8 1 Peripheral Device Types and Capacities E 22 8 2 Noise Filter for Brake Power Supply E 22 8 3 Cable Specifications E 22 8 4 Recommended Ferrite Cores E 23 8 5 Shield Box E 23 ...

Page 7: ...th the protective cover or shields removed in order to describe the detail with more clarity Make sure all covers and shields are replaced before oper ating this product S Some drawings in this manual are shown as typical example and may differ from the shipped product S This manual may be modified when necessary because of improvement of the product modifica tion or changes in specifications Such...

Page 8: ...rdous situation which if not avoided could result in death or serious per sonal injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate personal injury and or damage to the equipment In some instances items described in may also result in a serious accident In either case follow these important items WARNING CAUTION CAUTION ...

Page 9: ... E 16 D After turning OFF power wait at least five minutes before servicing the product Otherwise residual electric charges may result in electric shock E 16 CAUTION Ref No RECEIVING D Use the specified combination of Servomotor and SERVOPACK Failure to observe this caution may lead to fire or failure E 7 INSTALLATION D Never use the equipment where it may be exposed to splashes of water corrosive...

Page 10: ...ted make sure emergency stop proce dures are in place Failure to observe this caution may result in personal injury E 15 D During operation do not touch the SERVOPACK s heat sink Failure to observe this caution may result in burns E 15 INSPECTION AND MAINTENANCE D Never change wiring while power is ON Failure to observe this caution may result in electric shock or personal injury E 16 SERVOPACK wa...

Page 11: ...SGDP User s Manual Desgin and Maintenance Par 8 2 1 2 1 Checking Items When Σ II PLUS Series products are delivered check the following items Check Items Remarks Check if the delivered products are the ones you ordered Check the types marked on the nameplates of servomotor and SERVOPACK see the next page Check if the motor shaft rotates smoothly If the motor shaft is smoothly turned by hand it is ...

Page 12: ...erial number Applicable power supply Servomotor output 2 3 Type Designation SGDP 08 A P A j Σ II PLUS series SGDP SERVOPACK Max applicable servomotor output See table below Voltage A Input 200 V to drive 200 V motor B Input 100 V to drive 100 V motor F Input 100 V to drive 200 V motor Model P Position control Option R Rack mounted type Design revision order Blank A B C Max Applicable Servomotor Ou...

Page 13: ...use proper care with the following notes Situation Notes on Installation When installed in a control panel Design the control panel size unit layout and cooling method so that the temperature around the periphery of the SERVO PACK does not exceed 55 C When installed near a heating unit Suppress radiation heat from the heating unit and a temperature rise caused by convection so that the temperature...

Page 14: ...ntilation Mounting face 3 4 Installation Precations When installing multiple SERVOPACKs side by side in a control panel observe the following installation method Fan Fan 30mm 1 2in or more 10mm 0 4in or more 50mm 2in or more 50mm 2in or more J Front Panel Install SERVOPACK perpendicular to the wall so that the front panel digital operator mounted face faces outward J Cooling Provide sufficient spa...

Page 15: ...erm reliability 45 C or less 4 WIRING This section shows a standard example for connecting Σ II PLUS Series products to peripheral de vices and briefly explains how to connect each peripheral device WARNING D SERVOPACK Grounding must be in accordance with the national code and consistent with sound local practices Failure to observe this warning may lead to electric shock or fire CAUTION WIRING D ...

Page 16: ...0 V input LPDE 1H01 for 100 V input Regenerative resistor unit If the capacity of the regenerative resistor is insufficient connect the external regenera tive resistor unit to the B1 B2 terminals Molded case circuit breaker Noise filter Magnetic contactor Magnetic contactor Power ground Regenerative resistor option Brake power supply Cable and Connector for encoder Allows the user to set parameter...

Page 17: ...V input Host controller SERVOPACK is compatible with most P L C motion controllers and indexers MEMOCON GL120 GL130 with Motion Module Allows the user to set parameters or operation references and display operation status or alarm status The operator is communicated with personal computers Digital operator JUSP OP02A 2 Personal computer Cable type JZSP CMS01 TO 03 Cable and Connector for encoder P...

Page 18: ...ply Use the SERVOPACK power supply according to product ratings See the following table Power SERVOPACK Motor Output Specifications Connection Termi nals 100V SGDP jBPA 200W 0 27HP max 1 Phase 100V to 115VAC 10 to 15 50 60Hz L1 L2 Main L1C L2C Control SGDP jFPA 400W 0 54HP 200V SGDP jAPA 400W 0 54HP max 1 Phase 200V to 230VAC 10 to 15 50 60Hz L1 L2 Main L1C L2C Control 750W 1 01HP 3 Phase 200V to ...

Page 19: ...ad make sure emergency stop procedures are in place Failure to observe this caution may result in personal injury J Conducting Test Run with Servomotor Connected to Machine SERVOPACK initial parameters setting is performed assuming normal operation conditions Before test run set up parameters suitable for the machine Failure to set up the parameter initial setting may result in machine overrun or ...

Page 20: ...not be solved by the procedures described WARNING D Be sure to turn OFF power before inspection or maintenance Otherwise electric shock may result D Never open the terminal cover while power is ON and never turn ON power when the terminal cover is open Otherwise electric shock may result D After turning OFF power wait at least five minutes before servicing the product Otherwise residual electric c...

Page 21: ...arts are subject to mechanical wear or deterioration over time To avoid failure replace these parts at the frequency indicated Parts Standard Replacement Period Replacement Method Cooling fan 4 to 5 years Replace with new part Smoothing Capacitor 7 to 8 years Test Replace with new part if necessary Relays Test Replace if necessary Fuse 10 years Replace with new part Electrolytic Capacitor on Circu...

Page 22: ...elines for each model of the SGDP SERVOPACK The conditions required for the standard type base mounted of SERVOPACK are described Refer to this section for other SERVOPACK models such as the rack mounted types as well This section describes the EMC installation conditions satisfied in test conditions prepared by Yaskawa The actual EMC level may differ depending on the actual system s configuration...

Page 23: ...OPACK L1 L2 L1C L2C CN1 CN2 U V W 2 PE PE Clamp Single phase 100 VAC or 200 VAC Noise Filter Brake Power Supply Clamp Clamp Core Core Core Core Core Controller Brake Servo motor Encoder Noise Filter Core Ground Plate Shield Box Approx 2 m 7 87 in Approx 5 m 19 7 in 3 1 4 Symbol Cable Name Specification 1 Controller cable Shield cable 2 Servomotor cable Shield cable 3 Encoder cable Shield cable 4 A...

Page 24: ...Supply Clamp Three phase 200 VAC Noise Filter Brake Power Supply Core Brake Servo motor Encoder Core Core Clamp Clamp Core Core Core Controller Ground Plate Shield Box Approx 2 m 7 87 in Approx 5 m 19 7 in 2 3 1 4 Symbol Cable Name Specification 1 Controller cable Shield cable 2 Servomotor cable Shield cable 3 Encoder cable Shield cable 4 AC Line cable Shield cable ...

Page 25: ...on where the core are attached Cable Name Mounting Position of the Core Controller cable Near the controller and the SERVOPACK Servomotor cable Near the SERVOPACK and the Servomotor Encoder cable Near the SERVOPACK and the Servomotor J Cable Clamp Fix and ground the cable shield using a piece of conductive metal Example of Cable Clamp Controller side Ground plate Cable Cable Clamp Shield cable she...

Page 26: ...6 A HI 11J 20 A 0 10 01APA SGMAH 01A 0 40 4 FN2070 Single phase HI 11J 0 10 01APA SGMPH 01A 0 40 4 FN2070 6 07 Single phase 250 VAC 6 A HI 11J 20 A 0 20 02APA SGMAH 02A 0 75 6 07 250 VAC 6 A 20 A 0 20 02APA SGMPH 02A 0 75 0 40 04APA SGMAH 04A 1 2 8 FN2070 Single phase HI 15J SGMPH 04A 10 07 g p 250 VAC 10 A 35 A Three phase 0 75 08APA SGMAH 08A 1 9 7 FN258L 16 07 Three phase 480 VAC 16 A HI 15J 35...

Page 27: ...able Servomotor cable 400 W max ESD SR 25 Tokin cable 500 W min PC40 T96 20 70 TDK 8 5 Shield Box A shield box a closed metallic enclosure should be used for shielding electromagnetic inter ference The structure of the box should allow the main body door cooling unit etc to be attached to the ground The box opening should be as small as possible ...

Page 28: ... 2909 10 Hong Kong Plaza 186 191 Connaught Road West Hong Kong Phone 852 2803 2385 Fax 852 2547 5773 BEIJING OFFICE Room No 301 Office Building of Beijing International Club 21 Jianguomenwai Avenue Beijing 100020 China Phone 86 10 6532 1850 Fax 86 10 6532 1851 TAIPEI OFFICE Shen Hsiang Tang Sung Chiang Building 10F 146 Sung Chiang Road Taipei Taiwan Phone 886 2 2563 0010 Fax 886 2 2567 4677 SHANGH...