YASKAWA Varispeed-606PC3, Instruction Manual

Page 1: ...VERTER MODEL CIMR PCU2 230V 3 PHASE SERIES CIMR PCUB 240V SINGLE PHASE SERIES CIMR PCU4 460V 3 PHASE SERIES YASKAWA Upon receipt of the product and prior to initial operation read these instructions t...

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Page 3: ...ispeed 606PC3 series hereafter called VS 606PC3 The second section outlines the digital operator performance constants operation etc Before using the VS 606PC3 a thorough understanding of this manual...

Page 4: ...on 5 1 3 DIMENSIONS IN INCHES 6 1 4 INSTALLATION 10 1 4 1 Transportation 10 1 4 2 Mounting Space 10 1 4 3 Location 11 1 4 4 Cable Glan 13 1 5 WIRING 16 1 5 1 Cover Mounting Removing and Terminal Posit...

Page 5: ...MAINTENANCE 44 1 7 1 Periodical Inspection 44 1 7 2 High Voltage Test 45 1 8 FAULT DISPLAY AND TROUBLESHOOTING 46 1 8 1 Checking of Causes 46 1 8 2 Alarm Display and Contents 50 1 8 3 Corrective Acti...

Page 6: ...2 2 4 DIGITAL OPERATOR OPERATION EXAMPLE 74 2 5 CONSTANT INITIALIZATION AND WRITE IN PROHIBIT 76 2 5 1 Constant Initialization Operation to return to factory setting 76 2 5 2 Constant Write in Prohibi...

Page 7: ...SPEED CHANGE 98 S CURVE PATTERN SELECTION 100 Wf CHARACTERISTIC SETTING 102 JOG OPERATION 104 ACCEUDECEL TIME SETTING 105 LOCAUREMOTE MODE SELECTION 106 OUTPUT FREQUENCY CONTROL GAIN BIAS 107 ELECTRO...

Page 8: ...DJUSTMENT AND SELECTION 126 PROHIBITED FREQUENCY SETTING 128 CONSTANTS EFFECTIVE FOR REDUCTION OF MACHINE VIBRATION OR SHOCK 129 SPEED SEARCH FUNCTION 130 CONTINUOUS OPERATION AT MOMENTARY POWER LOSS...

Page 9: ...nclosure remove the top bottom and terminal covers AVERTISSEMENT Enroulex les fils ensemble avant de les introduire dans la borne Des tensions subsistent aux bornes des condensateurs pendant cinq minu...

Page 10: ...t check signals during operation WARNING Refer to this manual for connection of circuits and the rating of auxiliary circuits Be sure to ground VS 606PC3 using the ground terminal G Connect the motor...

Page 11: ...5 Wire and terminal screw sizes Handle with care so as not to damage the inverter during transportation Do not pick up by the front cover or the unit cover plastic portion Use the die cast portion AV...

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Page 13: ...sures Enclosed wall mounted type NEMA1 Water and dust tight type I1TEMA4 The digital operator allows maximum utilization of the drive by providing access to the inverter s program constants and operat...

Page 14: ...6PC3 With indicating cover Enclosed wall mounted type NEMA1 FRONT COVER Water and dust tight type NEMA4 FRONT COVER UNIT COVER BOTTOM COVER PROTECTIVE COVER TOP BOTTOM 093 167 MTG HOLE INDICATING COVE...

Page 15: ...3 INVERTER MAIN UNIT Cont d With digital operator option The digital operator shown to the right will be mounted in place of the indicating cover which is installed in the unit DIGITAL OPERATOR JVOP 1...

Page 16: ...ase order sheet and or packing slip Transit damage If any part of VS 606PC3 is damaged or missing immediately notify the shipper UL Listed and CSA Certification for Types of 3 phase 230 VAC 0 25 HP 0...

Page 17: ...ngle phase 240 V CIMR PC U 2 OP2 2 OP2 N 1 B Applicable maximum motor output OP1 0 13 HP 0 1 kW OP2 0 25 HP 0 2 kW to 3P7 5 HP 3 7 kW P indicates a decimal point LRevision mark Enclosures 1 NEMA 1 Enc...

Page 18: ...1 VS 606PC3 INVERTER MAIN UNIT Confd 1 3 DIMENSIONS IN INCHES mm Enclosed wail mounted type NEMAi U L 0 751 0 n e DIA 7 V V V V r D M...

Page 19: ...P7 140 126 200 186 170 55 C2 28 1 22 BOP 1 BOP2 5 51 5 04 5 91 5 43 5 45 0 20 3 087 BON 140 128 150 138 138 5 5 3 22 BOP 5 51 4 96 7 87 7 32 6 69 0 22 1 0 87 B 1 P5 140 126 200 186 170 5 5 2 1 10 B2P2...

Page 20: ...1 VS 606PC3 INVERTER MAIN UNIT Contld Water and dust tight type NEMA4 e M r 6 88888 DSPL I1 KavMTaa W1 W Recommended Cable Lead In Holes Not provided IJ I I IililililiLOl 0 D J...

Page 21: ...50 7 62 023 1 23l 200 175 230 185 12 8 193 5 5 8 2 28 6 BOP 1 5 83 5 04 6 77 5 43 0 43 5 59 020 3 0 91 BOP2 BON 148 128 172 138 11 142 5 3 23 BOP7 5 83 4 96 8 94 7 32 0 47 6 83 022 1 0 91 B1P5 148 12...

Page 22: ...cast portion Do not drop the inverter Install the VS 606PC3 vertically and allow sufficient space for effective cooling as shown in Fig 1 1 Fig l I Mounting Space 1 0 3 94 m 100 mm OR MORE 3 94 m 100...

Page 23: ...to 104 F 10 to 40 C Protected from rain or moisture For enclosed wall mounted type Protected from oil sprays splashes Protected from direct sunlight Avoid using out doors Protected from corrosive gas...

Page 24: ...n section at the bottom cover use a cable gland of a waterproof type Products described in pages 14 and 15 are available as options Cable lead in holes are not provided in the bottom cover According t...

Page 25: ...ble gland a gap is created and may cause leakage Seal the cable gland with a gasket wichout fail A gasket is attached to the recommended cable gland Cable Gland Mounting Hole Not Drilled in Bottom Cov...

Page 26: ...ec for one hole wiring with one cable gland are provided 2 The quantity shown in the above table is the number of cable glands required for one inverter unit VS 606PC3 Cable Gland Model CIMR PCU YASKA...

Page 27: ...14 5 1 06 27 142 1 36 073 1 18 5 024 E3 008 2 026 6 51 1 18 130 130 33 WSZT31002 B Size PG 21 140 35 5 073 18 5 130 33 157 40 089 225 024 61 008 2 0 30 75 142 36 154 39 Specifications Cable Gland Appl...

Page 28: ...wire gauge involved The connectors are to be installed using the correct crimp tool specified by the connector manufacturer 1 5 1 Cover Mounting Removing and Terminal Position Enclosed wall mounted t...

Page 29: ...606PC3 INVERTER MAIN UNIT Cont d Water and dust tight type NEMA4 Front cover mounting removing Remove the four mounting bolts and take off the cover in the direction of U For mounting reverse the met...

Page 30: ...TER MAIN UNIT Cont d Bottom cover mounting removing Remove the four mounting bolts when installing cable glands etc Install wiring after inserting cables through the cable glands and securing them to...

Page 31: ...shows the enclosed wall mounted type NEMA1 CONTROL CIRCUIT TERMINAL BLOCK M3 5 MAIN CIRCUIT TERMINAL BLOCK M4 OR M5 1 5 2 Standard Wiring Diagram 692 365 GROUNDING TERMINAL CHARGE LAMP Models with di...

Page 32: ...QUEN cv I 4 O0 AG E E 9 VOLTA RE 4 TO 20 rrA CY REF 6URREN P P I I 4 20 mA T REF _ 2500 OV 1 VS 606PC3 T3 G 1 0 SEQUENCE COMMON FACTORY SETTING IS SHIELDED LEAD FAULT SIGNAL ANALOG INPUT MODULE JVOP 1...

Page 33: ...ng Use sequencer to break power supply side on thermal overload relay trip contact when using braking resistor Also when using braking resistor unit with thermal overload relay type LKEB option use se...

Page 34: ...of delivering not more than 5000 rms symmetrical amperes 240V Max Models with 20P7 21P5 22P2 23P7 BOP7 B 1 P5 E 2P2 and B3P7 suffix only Suitable for use on a circuit capable of delivering not more t...

Page 35: ...t power supply and VS 606PC3 input terminals L1 L2 L3 to protect wiring Recommended ratings of MCCB and Fuse are listed in Table 1 2 The fuses should be Listed Class RK5 fuses When a ground fault inte...

Page 36: ...75 Current A NEMA4 0 8 1 5 3 5 7 3 11 175 MCCB or Fuse Class RK5 3A 5A 5A 10A 20A 20A 20A I 30A VS 606PC3 Model CIMR PCUBOP 1 0CU80P2 QCUBC 4 PGJB0o7 CuB 1 P5 PCUB2P2 pCuB3P7 Inverter NEMA 1 0 3 0 6 1...

Page 37: ...ing and may cause devices to be damaged or to malfunction Select type from Table 1 3 Table 1 3 Surge Suppressors Made by MARCON Electronics Coils of Magnetic Contactor Surge Suppressor and Control Rel...

Page 38: ...CU20P 1 B2 T 1 T2 T3 M4 G 143 14 10 2 o 5 5 L1 L2 L3 B1 0 143 14 10 2tto55 PCU20P2 B2 T1 T2 T3 M4 G 14 3 14 10 2 o 5 5 L1 L2 L3 B1 p 1413 14 10 2 0 5 5 Main PCU20P4 B2 T 1 T2 T3 M4 Circuit G 143 14 10...

Page 39: ...5 5 L 1 L2 B 1 O B2 143 14 10 2 to 5 5 PCUBOP2 T 1 T2 T3 M4 G 143 14 10 2 to 5 5 Main L 1 L2 B 1 0 B2 T 1 T2 T3 143 14 10 2 to 5 5 PCUBOP4 M4 Circuit G 143 14 10 2 to 5 5 L 1 L2 B 1 O B2 143 14 10 2 t...

Page 40: ...4 10 2 o55 L1 L2 L3 B1 p 1Q 14 10 2 055 PCU40P4 B2 T1 T2 T3 M4 G 143 14 10 2 0 5 5 Main L1 L2 L3 B1 B2 T 1 T2 T3 I 1 3 14 10 2 5 5 PCU40P7 M4 Circuit G 163 14 10 2 o 5 5 L1 L2 1 3 B1 B2 T 1 T2 T3 1 3...

Page 41: ...IONS AND PERIPHERAL UNITS on page 60 Wiring length between inverter and motor If total wiring distance between inverter and motor is excessively long and inverter carrier frequency main transistor swi...

Page 42: ...nterchange any two of the motor leads 3 Never connect AC main circuit power supply to output terminals T1 T2 or T3 Inverter may be damaged 4 Care should be taken to prevent contact of wiring leads wit...

Page 43: ...ipment or a ground pole Run the ground lead in a conduit separate from leads for large current electrical equipment 3 Use the ground leads which comply with AWG standards and make the length as short...

Page 44: ...figure indicate standard setting prior to shipping Since operation mode from the digital operator is set for the model with the digital operator it is necessary to change the control constants when o...

Page 45: ...Common terminal for input common terminal se j u tw ut 10 Power supply terminal Speed ref power supply 12 V IAlbwable for frequency setting current 20 mA max 8 0 to 10V Max output 0 to 10 V Analog fr...

Page 46: ...the control signal line from power lines Otherwise it may cause a malfunction For frequency setting signal analog use shielded lead and conduct termination sufficiently SHIELDED SHEATH OUTER JACKET TO...

Page 47: ...are tightened 4 For safe operation the motor should be uncoupled from the load Pay close attention to output current when the motor is operated with the load coupled 5 Wiring is not grounded 6 Run com...

Page 48: ...LLVIUdllUG WIL ll Lilt IUdU JPGL111LdLIVIIJ 1 Preset values prior to shipping The following describes the functions and initial constant set values which are often used for operation a Output frequenc...

Page 49: ...1 5 60 FREQ SETTING VOLTAGE V OUTPUT FREQ Hz Fig 1 7 Frequency Setting Signal Fig 1 8 V f Characteristics and Output Frequency 2 Motor rated current setting Since the inverter is provided with an ele...

Page 50: ...in the following two ways The model with digital operator is set to OPERATION MODE BY DIGITAL OPERATOR and the model without digital operator with indicating cover is set to Vr Li ti 1 lkJll lV1kJliju...

Page 51: ...REV run frequency value by using E signal or gT key Turn the frequency setter knob slowly to the right to Depress R N key increase value fully Stop ping Depress STOP key POWER ON Models without digit...

Page 52: ...ng the digital operator errors may be released For details of constant initialization refer to PASSWORD SETTING on page 95 Inverter LED Display Status DS 1 DS2 Display Conten s Remarks GR RD Normal Op...

Page 53: ...ISPI AY AND OPERATING SECTIONS on page 66 In this paragraph the status is where no command is input to the inverter 0 Drive mode display DRIVE Lights 0 Rotating direction display FWD Lights REV Exting...

Page 54: ...and REV run signals are turned ON simultaneous y If they are turned ON simultaneously during run the motor stops according to the stopping method selection of constant No 01 3rd digit Deceleration to...

Page 55: ...nit cover of water and dust tight type NEMA4 or failure may occur Component Check Corrective Acton External Terminals Unit Loosened screws Tighten Mounting Connectors Bolts etc Loosened connectors Tig...

Page 56: ...low 1 Remove the inverter main circuit and control circuit terminal wiring and execute the test only between the main circuit terminals and ground ground terminal G as shown in Fig 1 9 2 The equipment...

Page 57: ...on the last page 1 8 1 Checking of Causes The inverter has protective functions to protect it from faults such as overcurrent or overvoltage If a fault occurs the protective functions operate to shut...

Page 58: ...s not Circuit _ r _ or more for 460 V class sufficient constant No 10 Over because of excessive 12 or minus load cranes etc voltage n is decreasing Increase decel from motore Exceeds time or connect a...

Page 59: ...l described in the motor overload nameplate to constant No 19 OL2 Inverter Inverter overload Correct load size operation Overload o protection operates pattern or V f set value because of electronic c...

Page 60: ...the inverter CPF 01 Turn OFF the power supply ROM fault is detected once and turn it ON again If the fault still 1 1 exists replace the inverter Record all data and then make initialization Turn CPF 0...

Page 61: ...isplay Contents Possible Cause Operator Corrective Actions DS 1 GR DS2 RD EF Simulta Both FWD and REV neous Input commands are closed of FWD and for 500 ms or larger Check the control interface REV Co...

Page 62: ...ly wiring voltage lax detection level when connection or terminal blinks inverter is not outputting screw tightening OL3 Check the machine using Overtorque Motor current exceeding status and remove th...

Page 63: ...power supply terminals T1 T2 T3 and then ON again Use rectifier type voltmeter Load is excessively large Reduce the load Release the Motor does not Motor is locked lock rotate Fault is displayed Chec...

Page 64: ...nt No not available mode setting is correct 01 by digital operator Load is not excessively large Reduce the load Motor ratings number of Check the specifications and poles voltage are proper nameplate...

Page 65: ...Digital operator reference 0 1 Hz Analog reperence 0 06 60 Hz U Output Frequency Resolution 0 1 Hz v Overload Capacity 15096 rated output current for one minute Frequency Setting Signal 0 to 10 VDC 20...

Page 66: ...mA or less cn o C Opera Output During running output zero speed frequency agreement output frequency set value during overtorque detection etc tion C CL State Possible to select these functions as mul...

Page 67: ...rence 0 1 Hz Frequency Setting Resolution Analog reference 0 06 60 Hz v Output Frequency Resolution 0 1Hz v Overload Capacity 150 rated output current for one minute o Frequency Setting Signal 0 to 10...

Page 68: ...A or less Opera Output During running output zero speed frequency agreement n tion output frequency set value during overtorque detection etc o a State Poss bie to select these functions as multifunct...

Page 69: ...10 to 40 C Temperature Cnange Analog command 0 196 77 50 F 25 10 C Freque y Setting Resolutior Digital operator reference 0 1 Hz C Analog reference 0 06 60 Hz Output Frequency Resolution 0 1Hz v Overl...

Page 70: ...outputs _ a Contact 1 NO NC contact output 2 50 VAC 1 A 30 VDC 1 A or less v 0 Output During running OUtDUt zero speed frequency agreement output frequency set value during overtorque detection etc 0...

Page 71: ...Hz 90 180 Hz An exclusive control panel for remotely VS Operator JVOP 96 t setting frequency and for turning the unit Standard 73041 ON OFF using analog commands distance Sepa Version 0906X 1 up to 5...

Page 72: ...isplays frequency setting output front Operator 73606 V 1140 frequency output current and fault cover However it cannot be used remote operation Performs multifunction aialog input Analog input level...

Page 73: ...adio nose filter to eliminate radio Radio noise Single phase wave interference Protective Filter LNFD A It is provided at input terminals of the Three phase inverter main circuit Enables optimum syste...

Page 74: ...MEMO...

Page 75: ...DIGITAL OPERATOR MOUNTING REMOVING The digital operator can be mounted and removed in the following procedures It cannot be mounted or removed during current conduction Be sure to turn off the invert...

Page 76: ...d type or the front cover water and dust tight type Refer to Par 1 5 1 2 Lower the lever in the direction of 0 and insert the minus driver in section A For water and dust tight type it is not necessar...

Page 77: ...L RUN i i J Run Command Key Run command key to operate by digital operator Selects FWD or REV run Effective only in DRIVE mode i v v Red lamp lights by depressing v STOP 66 DRIVE FV1 D REV r REMOTE rm...

Page 78: ...such as frequency and output current 5 digits Depressing this key changes mode DRIVE or PRGM Depressing this key changes the display See next page for explanation Depressing this key recalls and displ...

Page 79: ...performed by R U N STOP or RE keys Frequency reference value can be changed during running PRGM mode Program function selection constant setting can be changed Operation is not enabled Display Content...

Page 80: ...setting Refer to Par 2 8 FUNCTION CONSTANT LIST POWER ON DRIVE MODE I M DRIVE i i i Frequency reference value display setting Output frequency If a fault occurs the monitor display contents are displa...

Page 81: ...anced application functions Use it with the set values according to the load conditions or operation conditions of the matching machine Control constans are read or set by the digital operator Set con...

Page 82: ...tant set value is displayed Constant is set or changed Set value is written in Constant No is displayed Change the value with Eor ls key Depress DATA key ENTER Change the value with R E T 9 or R key U...

Page 83: ...l setting of constants is effective for maintenance or early troubleshooting Refer to the Par 2 8 FUNCTION CONSTANT LIST which has a column for entering setting of constants on page 84 Change control...

Page 84: ...put frequency No 02 Max voltage output frequency No 04 Mid output frequency No 05 Min voltage output frequency No 07 For the following setting intermediate output frequency voltage No 06 is disregarde...

Page 85: ...lue is changed o o RESET Set value is written m End is displayed for 1 second EAT _ The data are displayed again r r after End is displayed _ Frequency DRIVE mode is selected nnnn D R I V E c uuuu Set...

Page 86: ...P lights REV run REV R U N blinks while decelerating Notes 1 To change the operation mode to operation by digital operator the method of selecting LOCAL mode by depressing R eoA rE key is also availab...

Page 87: ...Display for 1 second The data are displayed again after End is displayed Differs according to the setting data before changing The display returns to after write in This indicates that initialization...

Page 88: ...o 19 reading enabled Write in the set value DATA End is displayed for E NT E R 1 second The data are displayed again after End is displayed Differs according to the setting data before changing For de...

Page 89: ...ample Adjust so as to obtain 10 speed 6Hz at frequency setting voltage OV and 100 speed 60Hz at 8V Set constant Nfo 23 0 10 and constant No 22 1 23 PRGM Bias Select constant No 23 Data No 23 are DA TA...

Page 90: ...100 frequency V In this example since 100 speed 60H z is obtained at 8V a 8 b Bias level In this example since 10 speed 6Hz is obtained at frequency setting voltage OV b 10 G Gain set value 1 1 In th...

Page 91: ...hout providing a calibration resistor Example When the frequency meter specifications are 3V full scale and 3V full scale output is used at maximum output frequency constant No 02 operation set consta...

Page 92: ...o 02 operation Note By data display of constant No 45 in the program mode voltage at 100 level according to the constant No 45 set value is output by the meter calibrating function without any conditi...

Page 93: ...2 7 1 Typical Monitor Contents and Display DRIVE Mode The monitor item is changed every time the DSPL key is depressed DSPL rir 1 READING If a fault occurs the contents are displayed Fault reset R E...

Page 94: ...ts The latest data are stored in the constant No 48 except UV 2 Clearing fault contents The contents are cleared by setting 6 to the constant No 00 Or they are also cleared by constant initialization...

Page 95: ...value setting ization 9 Initialize 3 wire sequence 1st digit 0 Master frequency reference Control circuit terminals 8 and Operation 11 or 9and 11 inputs Method 1 Master frequency Selection Run referen...

Page 96: ...5 Output Frequency Setting range 0 1 to 399 9 Hz 1 5 Fiz 102 Mid Output 06 Frequency Setting unit 0 1 V 12 0 V Voltage Setting range 0 1 to 255 V Minimum 07 Voltage Setting unit 0 1 Hz 1 5 Hz Output S...

Page 97: ...15 Frequency Setting unit 0 1 Hz 0 0 Hz Refer Reference 3 Setting range 0 0 to 400 Hz 98 ence 16 Frequency Setting unit 0 1 Hz 0 0 Hz Reference 4 Setting range 0 0 to 400 0 Hz 17 Jog Frequency Setting...

Page 98: ...013 01 0 25 0 2 075 04 1 075 20 15 3 22 5 37 Motor Current NEMA 1 0 6 1 1 1 9 3 3 6 2 6 2 8 5 i 4 1 Value at Factory Setting A NEMA4 0 6 1 1 1 9 3 3 6 2 8 5 14 1 VS 606PC3 BOP 1 BOP2 BON BOP B1P5 B2P2...

Page 99: ...r deceleration not 113 ation provided when braking resistor connected 1st digit Not used 2nd digit monitor _ 0 Analo Analog output output frequency 110 Monitor Monitor Selection 1 Analog monitor Selec...

Page 100: ...setting unit 0 1 s 0 0 s 123 at Stop Setting range 0 0 to 5 0 s 28 DC Injection Braking Time Setting unit 0 1 0 0 s 0 0 s at Start Setting range to 5 0 s Torque Compen 29 Automatic Torque Boost Settin...

Page 101: ...tact input 8 External baseblock NC contact input c 9 Search command from maximum frequency 10 Search command from setting Contact frequency c o Input 11 Accel decel hold 12 LOCAL REMOTE select Signal...

Page 102: ...equency 10 Search command from setting frequency 11 Accel decel hold 12 LOCAL REMOTE select 0 13 Alarm reset U 0 Not used Analog Multifunction 1 Auxiliary frequency reference Input 35 Analog Input 2 F...

Page 103: ...el 7 During BB 0 8 During UV 9 During speed search Photo 10 Operation mode Coupler LOCAL REMOTE 0 Output 121 Signall 0 Running 1 Frequency agreement 2 Zero speed 3 Frequency detection output frequency...

Page 104: ...g Selection running 124 3rd digit 0 Operation continues Over after overtorque torque detection Detection 1 Output shul off at overtorque detection 4th digit Not used Setting unit 1 41 Overtorque Detec...

Page 105: ...tinuous operation after momentary power loss provided 2nd 3rd 4th digits Not used Setting unit 1 time Fault Retry 47 Fault Retry Setting range 0 to 10 times 0 135 Selection Note By setting 0 times fau...

Page 106: ...ons can be read 0 1 The first functions 0 to 19 can be set and read DO 2 The first and second functions 01 to F2 91 can be set and read 3 The first second and third functions 0 to 59 can be set and re...

Page 107: ...or 0 Frequency reference from control circuit terminal 1 Frequency reference from the operator 2nd digit Stop procedure Stopping mode can be selected according to the application 11 Xoxx rd digit 0 De...

Page 108: ...e first second digits of constant 0 Note The first to fourth digits indwated in the description of the m constant mean the following digits CIO Fi 1 oooo 1st digit 2nd digit 3rd digit 4th digit ALARM...

Page 109: ...nput terminals This eliminates the need for an analog signal thereby enabling operation even at low speed without being affected by noise See the following example When setting 32 3 33 4 Set according...

Page 110: ...or 2 is used the other multi speed reference that is not set is regarded to be always open 1 st digit of 01 0 Frequency reference or auxiliary frequency reference from control circuit terminal 1 Set...

Page 111: ...S curve section not provided linear accel decel 1 S curve section provided 0 2 second FREQUENCYI REFERENCE i OUTPUT FREQUENCY S CURVE CHARACTERISTIC TIME 0 2 sec Note S curve characteristic time refe...

Page 112: ...un switching at deceleration to a stop FWD RUN COMMAND 7 REV RUN COMMAND fi DE 11 DC INJECTION ACCELERATION CELERATION BRAKING TIME i MINIMUM I AT STOP OUTPUT 27 1 FREQUENCY7 OUTPUT FREQUENCY MINIMUM...

Page 113: ...Q 0 1 5 Hz 60 Hz FREQ C 51 Note If an excessively large value is set in low speed area 3I I or less motor overheat or inverter malfunction may occur Change the constant gradually monitoring load or mo...

Page 114: ...an then be performed by closing the FWD REV run command when setting 5 TIME Item Name Constant to be et Factory Preset Jog Frequency Reference Setting 6 0 Hz Jog Reference Selection 33 See page 90 FOR...

Page 115: ...ng Between control circuit terminals 0 Open F9 _1 and F0 are selected Closed 11 and 12 are selected when setting F3_21 6 OUTPUT FREQUENCY I I L__ 1 E 9 I 11 Note S curve accel decel reducing shock at...

Page 116: ...possible by using the digital operator operation commands or frequency references When terminals 0 and are connected REMOTE mode operation mode output operation Operation is possible by using the oper...

Page 117: ...OUTPUT FREQUENCY 24 UPPER LIMIT VALUE Refer to OUTPUT FREQUENCY 11 GAIN LIMIT on page 111 X 23 F Fr REQUENCY 0 10 V SETTING 4mA 20mA For the setting method refer to Par 2 6 1 Adjustment of Frequency...

Page 118: ...quency 100 UU zz ww Z elf oU w w L L Of 0 0 10V 4 20 mA Example 0 to 5 V analog input 5V 10V The figure shows the relation preset at the factory The relation between analog input and frequency can be...

Page 119: ...ded 1 Electronic thermal overload protection not provided Motor output current is detected by the inverter built in electronic thermal overload function and inverter exclusive use motors or standard m...

Page 120: ...Output frequency monitor 1 Output current monitor Analog output monitor gain can be set by 45 Additionally analog output monitor voltage is output as shown below Output frequency monitor Output volta...

Page 121: ...rence reaches the lower limit value when the start command is input OUTUT FREQUENCY 100 24 100 FREQUENCY COMMAND Note By setting A to 110 frequency up to 12 X 1 1 can be output Example Assuming 2 60 H...

Page 122: ...ng acceleration If the motor current exceeds the value set to 30 during acceleration acceleration is stopped until the motor current is reduced to the set value or less MOTOR CURRENT 30 TIME OUTPUT FR...

Page 123: ...ion is continued F201 ox x x OUTPUT FREQ 1 MOTOR CURRENT 4th diait TIME Stall prevention during deceleration Automatically adjusts deceleration rate with monitoring DC voltage to prevent overvoltage d...

Page 124: ...radually checking the motor current Normally no adjustment is necessary Full range automatic torque boost Motor torque requirement changes according to load conditions Full range automatic torque boos...

Page 125: ...or is long or when the motor vibrates excessively r MULTIFUNCTION CONTACT INPUT FUNCTION SELECTION The function of control circuit terminals U OD and 0 can be changed if necessary Set F3_21 R33 and R3...

Page 126: ...election 1 External fault NO contact input 140 2 External fault INC contact input 140 3 Multi step speed reference 1 98 4 Multi step speed reference 2 98 5 JOG command 104 6 Accel decel time select 10...

Page 127: ...Multi step speed reference 1 98 4 Multi step speed reference 2 98 5 JOG command 104 6 Accel decel time select 105 7 External baseblock NO contact input 144 8 External baseblock NC contact input 144 9...

Page 128: ...3 4 Multi step speed reference 1 Multi step speed reference 2 98 98 5 JOG command 104 6 Accel decel time select 105 7 External baseblock NO contact input 144 8 External baseblock NC contact input 144...

Page 129: ...nal option becomes frequency reference The set value of 1J is invalidated FGAIN is multiplied by frequency 2 Frequency reference reference after calculation of internal gain FGAIN gain n and bias 23 o...

Page 130: ...N 0V 10V 0V 5V 10V MULTIFUNCTION ANALOG INPUT MULTIFUNCTION ANALOG INPUT Set value of 02 100 3 When 35 3 4 When 3 4 F V B 1096 B 100V 1 0000 1 ___ i 0u A OV 5V 10V A 1096 S L00 0 I 0V 10V MULTIFUNCTIO...

Page 131: ...of term inals between T T C at closed Set into 36 00 Contact output function of terminals between T B qj T C at open Set into P36 Photo coupler output function of terminals between T at L Set into 37...

Page 132: ...tive load be sure to insert a free wheel diode to control surge voltage LT 48 VDC MAX INDUCTIVE LOAD FREE WHEEL DIODE VS 606PC3 T 100 V 100 mA OR MORE Set Value Function 0 In operation 1 t Frequency a...

Page 133: ...FREQUENCY _ _ output frequency 7 TIME TIME DC injection braking at start TIME Starts a coasting motor without CURRENT tripping even when the direction 206 of rotation is unknown When the run command...

Page 134: ...minal or 3 until the current is reduced to the 9 11 set value or less To output the signal to contact output terminal T CPLT B LT set 36 to 4 To output the signal to control circuit terminal 9 set 37...

Page 135: ...ing agreed speed 1 Detected during running 3rd digit o Continuous operation after overtorque detection 1 Output shut off at overtorque detec tion Not used Changing the carrier frequency reduces RFI no...

Page 136: ...following signal output to contact output terminal LT Bo LT and to control circuit terminal 13 or 14 is enabled Set 1 3 or 6 to 3 or 38 when the signal is to be output to contact output terminal LT A...

Page 137: ...TPUT _ _ 3g j LL LIJ FREQUENCY r 0 3 Set value OUTPUT 6 output frequency FREQUENCY s frequency detection level Ell FREQUENCY CLOSED DETECTION SIGNAL DETECTION WIDTH 2 Hz DETECTION WIDTH F2 Hz OUTPUTFR...

Page 138: ...hibited during acceleration or deceleration for smooth acceleration or deceleration 1 Prohibited frequency 10 By setting the value to O OHz this function becomes disabled 2 Prohibited width 51 By sett...

Page 139: ...increase generating torque 1 0 I Decrease or increase 114 torque boost 21 0000 Set S curve accel decel 100 To reduce shock at acceleration Og 10 O s Increase accel time 105 170 Increase stall preventi...

Page 140: ...baseblock and inputting the run command speed search is started after the inverter output is shut off for the minimum baseblock time 0 5 sec When the inverter output current is larger than the set val...

Page 141: ...GE AT SPEED SEARCH SPEED SEARCH OPERATION i I I SIGNAL DURING ON SPEED SEARCH RETURN TO VOLTAGE AT NORMAL OPERATION Notes 1 When the search commands are input from maximum frequency and setting freque...

Page 142: ...both 3 phase and single phase series Note If a power loss exceeds the momentary power loss ride thru time in the momentary power loss assurance time after the power loss low voltage fault occurs fault...

Page 143: ...ted the inverter output is shut J a off for the minimum baseblock time 0 5 sec C2 After recovery from the momentary power loss after checking that the inverter DC voltage has recovered sufficiently sp...

Page 144: ...UENCY I i 2 t Varies according to the inverter size Assured at 15 ms minimum Operation is automatically continued if recovery from momentary power loss in t or less INPUT POWER SUPPLY MOMENTARY RECOVE...

Page 145: ...n case of the following faults DOvercurrent protection OC Overvoltage protection OV Cooling fin overheat OH The number of fault retry times is cleared to 0 in the following cases U No fault occurs for...

Page 146: ...ccurrence 30 If the inverter output current is larger than the speed search operation level the speed search operation starts The frequency in which the inverter output current is smaller than the spe...

Page 147: ...nal 30 function Set to 32 Terminal U function Set to 33 Terminal 3 function Set to The following shows the time chart when the accel decel hold command is input FWD RUN ON I i ACCEL DECEL I oN N ON HO...

Page 148: ...of inverter rated current Ground fault The inverter output is shut off when a GF Operation Protection ground fault occurs at the inverter output u side The inverter output is shut off when the main c...

Page 149: ...n started Check that motor insula Ground fault ton s not deteriorated i Protection Ground fault at the inverter output side Check that wring of load side are not damaged If braking torque is not Insuf...

Page 150: ...n overload protection should be disabled Use a thermal relay or thermal Over protector for each motor load Protec The electronic thermal operates by the ton inverse time limit and the inverter output...

Page 151: ...he operation pattern V f characteristic and motor inverter capacities If inverter is repeatedly reset after an overload occurs the inverter may fault Investigate and correct the cause of overload befo...

Page 152: ...x 410 V or more 230 V class tot u Blink 3 phase 240 V class single phase Approx 820 V or more 460 V class Cooling Fin Overheat Only for Monitor display appears when the cooling OH Non Types of fin ove...

Page 153: ...r alarm display can be selected according to the constant No 40 setting For details refer to OVERTORQUE DETECTION FUNCTION on page 124 t For details of control circuit faults refer to Table 1 9 Detail...

Page 154: ...h is within the allowable range Cooling Fin Overheat Defective cooling fan Replace the cooling fan and clean Only for Intake air temperature rise the filter Types of Clogged filter Intake a temperatur...

Page 155: ...ng required by the load Accel This prevents overload protection OL 1 CL a o eration OL2 or overcurrent OC from occuring When current is reduced to less than 170 E c acceleration is enabled Cx 0 0 2 C...

Page 156: ...taneous Shut off L During 0 Accel eration UO E C Insufficient power for accel SE t proper accel decel time constant Nos 09 to 12 for 0 0 decel During Overload smooth operation Normal Phase loss For st...

Page 157: ...66 900 Fax 49 8166 9039 YASKAWA ELECTRIC UK LTD 3 Drum Mans Park Orchardton Woods Cumbernauld Scotland G68 9LD U K Phone 44 1236 735000 Fax 44 1236 458182 YASKAWA ELECTRIC KOREA CORPORATION Park Nam B...