Yazoo/Kees ZHDD61270, Parts Manual

Page 1: ...Parts Manual ZHDD61270 ZHDD61340 ZHDD72340 Models MANUAL NO 109212 REV 05 11 30 04 For Serial No 033600000 Higher ...

Page 2: ...2 2004 Yazoo Kees Power Equipment All Rights Reserved Beatrice NE Printed in U S A ...

Page 3: ...TOR 34 H P 11 MOTION CONTROL 12 HYDRAULICASSEMBLY 14 HYDRAULIC HOSES FITTINGS 16 FUEL GROUP 18 BRAKE GROUP LINKAGE 20 SEATASSEMBLY 22 FOOT PEDAL 24 CASTER ASSEMBLY 25 DECK LIFT 26 5 H P 26 DECK LIFT 34 H P 28 DECK ASSEMBLY 61 30 DECK ASSEMBLY 72 32 DECALS 34 ELECTRICAL GROUP 36 WIRE HARNESS 38 WIRING SCHEMATIC 40 PAGE ...

Page 4: ...12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 28 50 53 46 36 58 51 48 48 58 34 57 51 48 22 55 21 48 48 35 48 48 23 51 12 24 16 52 49 42 50 62 61 51 63 64 51 ...

Page 5: ...d jam 30 102889 2 Pin cotter 1 8 x 2 31 101474 2 Zerk 32 106301 2 Plate skid 33 104763 2 U clip 34 102732 1 Cable throttle 35 111568 2 Idler MAIN FRAME ASSEMBLY ITEM PART NO QTY DESCRIPTION 36 106418 1 Arm 37 106417 1 Bushing 38 103256 1 Spring 39 103300 1 Zerk 42 990362 12 Screw 1 4 20 x 5 8 tapping 43 990517 3 Washer 3 8 44 990411 2 Bolt 10 24 x 1 2 45 976977 7 Nut 10 24 nyloc 46 990717 15 Nut 5...

Page 6: ...7 38 39 40 43 44 41 33 24 35 16 18 8 NOTE HUBDOWN 45 46 47 48 49 50 51 RIGHT REAR ONLY 43 39 48 51 3 39 36 38 26 27 30 40 21 27 36 42 27 22 54 46 53 52 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS NOTE ASSEMBLE WITH SMALL O D STEP TOWARD BEARING 55 56 58 59 61 62 57 60 38 31 11 65 63 66 42 64 ...

Page 7: ...622 2 Bolt 1 2 13 x 1 1 4 serrated head 32 108346 1 Bolt 1 2 13 x 2 1 2 33 990209 4 Bolt 5 16 18 x 1 34 300600 13 Bolt M8 x 1 25 x 20 35 108271 1 Bolt 3 8 16 x 3 1 2 36 990717 8 Nut 5 16 18 nyloc 37 976979 1 Nut 3 8 16 nyloc 38 101331 7 Nut 1 2 13 nyloc 39 990247 3 Lockwasher 7 16 40 990187 17 Lockwasher 5 16 41 917033 1 Key 1 4 sq x 2 1 2 42 990692 3 Washer 5 16 43 100141 2 Bolt 7 16 20 x 1 1 2 4...

Page 8: ... 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 51 46 47 48 48 53 50 54 45 49 39 43 36 38 26 27 39 27 42 36 16 27 22 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS NOTE ASSEMBLE WITH SMALL O D STEP TOWARD BEARING 46 52 51 55 56 58 59 61 62 57 60 38 40 31 63 65 64 42 11 66 ...

Page 9: ...2 Bolt 1 2 13 x 1 1 4 serrated head 32 108346 1 Bolt 1 2 13 x 2 1 2 33 990209 4 Bolt 5 16 18 x 1 34 300600 13 Bolt M8 x 1 25 x 20 35 108271 1 Bolt 3 8 16 x 3 1 2 36 990717 8 Nut 5 16 18 nyloc 37 976979 1 Nut 3 8 16 nyloc 38 101331 7 Nut 1 2 13 nyloc 39 990247 3 Lockwasher 7 16 40 990187 17 Lockwasher 5 16 41 917033 1 Key 1 4 sq x 2 1 2 42 990692 3 Washer 5 16 43 100141 3 Bolt 7 16 20 x 1 1 2 44 10...

Page 10: ...1 Debris guard 9 106297 2 Bracket isolator 10 990209 1 Bolt 5 16 18 x 1 11 106307 4 Bolt M6 1 x 30 12 976934 2 Bolt 5 16 18 x 3 4 13 990717 9 Nut 5 16 18 14 106320 1 Cap radiator 15 990188 2 Washer 5 16 SAE 106321 4 Clamp hose not shown 106326 1 Hose lower not shown 106325 1 Hose upper not shown 106402 1 Overflow reservoir not shown 106322 2 Drain radiator not shown 1 3 4 5 6 7 8 11 12 13 2 13 13 ...

Page 11: ...s guard 9 106297 2 Bracket isolator 10 990209 1 Bolt 5 16 18 x 1 11 300599 4 Bolt M6 1 x 40 12 976934 2 Bolt 5 16 18 x 3 4 13 990717 9 Nut 5 16 18 14 106320 1 Cap radiator 15 990188 2 Washer 5 16 SAE 106321 4 Clamp hose not shown 106326 1 Hose lower not shown 106325 1 Hose upper not shown 106402 1 Overflow reservoir not shown 106322 2 Drain radiator not shown 34 H P 1 3 4 5 6 7 10 9 12 13 2 13 13 ...

Page 12: ...TION CONTROL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 21 31 37 1 4 33 23 31 31 31 21 25 20 19 18 31 11 3 12 13 35 16 21 25 31 6 5 34 21 8 7 25 ...

Page 13: ... Ball end left 17 104364 1 Control right 18 102678 2 Tapped plate 19 106269 2 Switch 20 103297 2 Detent spring rev 21 990692 6 Washer 5 16 22 976949 2 Bolt 3 8 16 x 1 3 4 23 990563 4 Bolt 3 8 16 x 1 24 990655 6 Bolt 3 8 16 x 1 1 2 25 990209 4 Bolt 5 16 18 x 1 26 990517 2 Washer 3 8 27 991055 2 Bolt 5 16 18 x 2 1 4 tap 28 990627 2 Bolt 5 1618 x 1 1 4 29 976934 4 Bolt 5 16 18 x 3 4 30 990588 2 Bolt ...

Page 14: ...6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 21 25 26 27 28 29 30 31 32 33 34 35 36 37 38 29 24 31 18 21 32 31 30 30 29 TO ENGINE BLOCK PORT 42 41 40 39 44 43 31 45 47 46 NOTE FOR WHEEL MOUNTING NUTS SEE BRAKE GROUP LINKAGE 48 ...

Page 15: ...22 976979 3 Nut 3 8 16 nyloc 23 990550 1 Washer 1 2 24 990717 6 Nut 5 16 18 nyloc 25 106341 1 Belt pump 26 108053 1 Hose 27 990122 1 Washer 3 8 SAE 28 106382 1 Sender oil pressure 29 990580 8 Bolt 1 4 20 x 3 4 30 990598 9 Washer 1 4 31 976978 8 Nut 1 4 20 nyloc 32 990209 6 Bolt 5 16 18 x 1 33 990052 2 Lockwasher 1 4 34 990548 2 Bolt 1 4 20 x 1 35 110673 4 Screw 10 12 x 3 4 36 990692 2 Washer 5 16 ...

Page 16: ...16 HYDRAULIC HOSES AND FITTINGS NOTE ARROW ON FILTER HEAD FOR CORRECT DIRECTION OF FLOW 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 6 7 4 5 16 17 17 18 19 20 21 19 19 19 19 19 21 17 9 TO COOLER ...

Page 17: ...umps 7 106359 2 Fitting pumps return side 8 106360 1 Hose cooler reservoir 9 110930 1 Hose T pumps cooler 10 106362 1 Hose T filter out pumps 11 106363 1 Hose reservior filter in 12 106364 1 Hose LL pump LR mtr 13 106365 1 Hose RR pump RF mtr 14 106366 1 Hose LR pump LF mtr 15 106367 1 Hose RL pump RR mtr 16 106370 2 Fitting 17 108983 8 O ring 18 103114 4 O ring 19 103115 6 O ring 20 103118 2 O ri...

Page 18: ...18 FUEL GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 5 5 6 16 6 5 4 7 3 18 17 TANKRETURN TO FUEL PUMP INLET TO FUEL PUMP RETURN 28 ...

Page 19: ...08208 1 Fuel line 79 12 108209 1 Fuel line 57 13 108210 1 Fuel line 54 14 108211 1 Fuel line 34 15 108212 1 Fuel line 13 16 107863 2 Clip 17 105529 4 Clamp 18 106330 2 Cap diesel fuel 19 912222 10 Hose clamp 20 105334 1 Decal fuel valve 21 990580 2 Bolt 1 4 20 x 3 4 22 990598 2 Washer 1 4 23 976978 2 Nut 1 4 20 nyloc 24 107840 1 Mounting bracket 25 990187 2 Lockwasher 5 16 26 300600 2 Bolt M8 1 25...

Page 20: ...20 BRAKE GROUP LINKAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 13 17 9 24 13 24 13 5 16 13 24 10 13 32 33 FOR BRAKE COMPONENTS SEE HYDRAULIC ASSEMBLY 34 ...

Page 21: ...6952 2 Screw 10 24 x 5 8 16 102843 4 Washer 7 16 spring 17 105044 2 Bearing bronze 18 102454 2 E ring 3 4 19 990622 8 Bolt 1 2 13 x 1 1 4 serrated washer 20 101332 8 Bolt 1 2 13 x 2 3 4 21 101331 8 Nut 1 2 13 nyloc 22 990258 8 Nut 1 2 13 23 990254 8 Lockwasher 1 2 24 990692 4 Washer 5 16 25 977465 1 Yoke 26 990155 2 Nut 3 8 24 27 990122 2 Washer 3 8 28 104986 1 Spring 29 102821 1 Pin trunion 30 10...

Page 22: ...22 SEAT ASSEMBLY 1 2 3 4 5 6 7 8 9 10 11 12 10 12 4 10 9 3 17 14 16 13 15 ...

Page 23: ...990209 2 Bolt 5 16 18 x 1 8 101341 2 Bolt 3 8 16 x 3 9 976978 6 Nut 1 4 20 nyloc 10 990717 6 Nut 5 16 18 nyloc 11 990546 4 Nut 3 8 16 centerlock 12 990692 4 Washer 5 16 13 108716 1 Armrest kit left 14 108717 1 Armrest kit right 15 108718 1 Seat cushion kit 16 108719 1 Back cushion kit 17 108720 1 Slide kit seat adjustment 108745 1 Switch snap mount kit Not shown 111434 1 Back hard plastic prem sea...

Page 24: ...24 FOOT PEDAL ITEM PART NO QTY DESCRIPTION 1 976979 3 Nut 3 8 16 nyloc 2 105184 1 Plate tighting 3 105181 1 Pedal lift 4 105187 1 Pad anti skid 5 990655 3 Bolt 3 8 16 x 1 1 2 1 2 3 4 5 ...

Page 25: ... 2 13 x 9 1 2 GD 5 2 107664 1 Yoke caster 3 105518 2 Spacer axle 4 105521 1 Tire wheel assembly 5 101331 1 Nut 1 2 13 nyloc 6 105522 1 Tire 7 103300 1 Zerk 8 105523 1 Rim 9 105524 2 Seals 10 912234 1 Air valve 105525 2 Bearing tapered Not shown 1 2 3 4 5 6 7 8 9 10 3 ...

Page 26: ... DECK LIFT MANUAL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 26 5 15 31 19 30 8 27 3 30 8 14 15 6 29 28 22 15 16 32 33 33 32 ...

Page 27: ...5059 1 Lanyard 21 105050 2 Lift linkage 22 104808 8 Pillow block 23 104807 4 Bar reinforcement 24 991046 8 Bolt 5 16 18 x 2 1 2 25 101175 8 Bolt 7 16 14 x 1 1 2 26 990184 11 Nut 5 16 18 centerlock 27 990585 3 Nut 5 16 18 serrated washer 28 990839 8 Nut 7 16 14 centerlock 29 102582 8 Nut 7 16 14 whiz 30 976982 4 Washer 5 8 31 990637 2 Bolt 3 8 16 x 2 1 2 32 990629 3 Bolt 3 8 16 x 2 1 4 33 990546 5 ...

Page 28: ...T POWER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 41 38 38 13 31 14 15 15 5 34 3 40 8 8 40 6 29 37 36 15 16 26 44 45 46 47 48 49 50 51 ...

Page 29: ...ft switch 23 107130 1 Cylinder mounting 24 105050 2 Lift linkage 25 107137 1 Lift lever 26 104808 8 Pillow block 27 104807 4 Bar reinforcement 28 991046 8 Bolt 5 16 18 x 2 1 2 29 101175 7 Bolt 7 16 14 x 1 1 2 30 108073 1 Bolt 7 16 14 x 1 3 4 GR 5 31 990629 3 Bolt 3 8 16 x 2 1 4 32 990637 1 Bolt 3 8 16 x 2 1 2 33 990563 4 Bolt 3 8 16 x 1 34 990184 11 Nut 5 16 18 centerlock 35 990585 3 Nut 5 16 18 s...

Page 30: ...24 25 26 27 28 29 30 31 32 33 34 35 36 37 19 38 39 31 40 41 42 43 44 45 46 47 48 50 51 52 53 54 55 49 14 14 5 4 30 5 5 15 15 5 4 19 20 19 20 25 56 5 5 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS 3 PLACES NOTE TORQUE TO 90 FT LBS 3 PLACES 6 8 7 45 44 57 52 51 60 58 59 61 63 62 57 ...

Page 31: ...2 1 2 28 102243 1 Washer support 29 102070 6 Knob three prong 61 INCH 30 107751 2 Strut weldment 31 976998 3 Zerk 32 106401 1 Spacer strut 33 105480 2 Pin weldment 34 976934 2 Bolt 5 16 18 x 3 4 35 106197 1 Chute discarge 36 105192 1 Spring 37 990582 1 Bolt 3 8 16 x 1 ser 38 101331 1 Nut 1 2 13 nyloc 39 990550 1 Washer 1 2 40 103230 1 Idler arm 41 103427 1 Bushing pivot 42 103433 1 Bolt 1 2 13 x 3...

Page 32: ... 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 63 49 60 51 52 53 54 55 56 57 58 9 9 20 6 17 9 24 3 6 6 7 7 6 2 3 39 9 38 8 48 59 61 62 50 8 NOTE TORQUE TO 45 FT LBS NOTE TORQUE TO 45 FT LBS 3 PLACES NOTE TORQUE TO 90 FT LBS 3 PLACES 14 5 6 9 47 46 54 53 65 59 64 ...

Page 33: ...ip 30 108320 1 Chute discharge 31 108921 1 Shield belt right 108923 1 Shield belt left Not shown 32 103427 1 Bushing pivot 72 INCH ITEM PART NO QTY DESCRIPTION 33 105192 1 Spring 34 104411 8 Knob w stud 35 105615 1 Baffle center 36 105633 3 Bolt 5 8 18 x 2 Gd 8 37 105614 1 Baffle center curved 38 990799 5 Bolt 5 16 18 x 5 8 carriage 39 990692 5 Washer 5 16 40 977778 2 Pad abrasive 41 990582 1 Bolt...

Page 34: ...34 DECALS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 10 19 20 21 22 23 24 25 ...

Page 35: ...uro no step 11 105301 1 Decal Mobil 12 105334 1 Decal Fuel valve 13 104899 1 Decal Height indication 14 104898 1 Decal Height indication 15 103420 1 Decal Yazoo Kees 16 102063 1 Decal Commercial 17 107053 1 Decal YK 18 108124 1 Decal Service 19 108122 1 Decal Right Console 20 108142 1 Dceal Console 21 108123 1 Decal 12V DC 22 106265 1 Decal Megamax 23 108262 1 Decal 34 Turbo left 108264 1 Decal 27...

Page 36: ...36 ELECTRICAL GROUP 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 12 21 20 22 23 ...

Page 37: ... 16 11 990717 1 Nut 5 16 18 12 106312 5 Bolt 10 24 x 3 4 13 976977 5 Nut 10 24 nyloc 14 105246 1 Gauge temperature 15 106388 1 Gauge amperes 16 106387 1 Gaure oil pressure 17 107920 1 Lamp socket 18 108174 1 Lens 19 108175 1 Lamp 20 108361 1 Relay glow plug 21 102914 4 Relay 22 108348 1 Timer glow plug 101771 1 Fuse 7 5 AMP 32 volts Not Shown 102086 1 Fuse 20 AMP 32 volts Not Shown 108978 1 Fuse 1...

Page 38: ... R A Y G R A Y OILPRESSURE GAUGE AMP GAUGE TEMPERATURE GAUGE TO PTO SWITCH TO DECK LIFT SWITCH ON UNITS SO SUPPLIED TO RIGHT MOTION CONTROL LEVER TO HOUR SERVICE METER KEY SWITCH TO GLOW PLUG INDICATOR LAMP TO LEFT MOTION CONTROL LEVER TO PARK BRAKE TO LIFT PUMP MTR ON UNITS SO SUPPLIED 12 VOLT DC POWER POINT TO ALTERNATOR TO STARTER MAIN SYSTEM FUSE GROUNDTO ENGINEBOLT TO GLOW PLUGS TO FUEL SOLEN...

Page 39: ...TURE GAUGE GRAY BLACK BLACK RED RED RED BLUE PURPLE WHITE WIRE HARNESS GAUGE WIRING VIEWED FROM TERMINAL SIDE MOWER FRONT RIGHT MOWER FRONT LEFT FUSES 30A 10A 7 5A 20A 50A RELAYS REAR MOWER FRONT RIGHT SIDE START RUN BRAKE GLOW PLUGS CLUTCH ...

Page 40: ...40 WIRING SCHEMATIC ...

Page 41: ...41 WIRING SCHEMATIC ...

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