Yeti Cycles ASX '07, Owner'S Manual

Page 1: ...ASX Owner s manual 07 Yeti Cycles 600 Corporate Circle Unit D Golden CO 80401 USA 303 278 6909 888 576 9384 www yeticycles com ...

Page 2: ... Maintenance Schedule 10 Bike Setup Overview 12 Shock Setup FOX DHX 5 0 ū ū 14 Shock Setup Quick Start Guide ū ū 16 Cable Routing ū ū 18 Assembly Overview 22 Assembly ū ū 24 Disassembly Tips ū ū 30 Exploded Views 32 Part List 34 Warranty 36 Contact Information 37 ...

Page 3: ...nt to hit the trails Because it is impossible to anticipate every situation or condition that may occur during the Warning Make sure you review and understand the warnings instructions and content of this manual and accompany manuals for your bicycle Warning Technological advances have made bicycles and bicycle components more complex and the pace of innovation is increasing It is impossible for t...

Page 4: ...ng but still accommodate a 2 5 tire 4 Travel positions Adjustable travel 6 4 7 1 5 Shock 8 5 eye to eye 2 5 stroke 6 Dogbone a Ratelink b Ratelink and dogbone work together for the ultimate rate Plus it adds lateral rigidity to the rear triangle 7 Main pivot Two sets of oversized sealed bearings on each side of the main pivot Pivot is positioned in the optimum position for long travel stiffens sli...

Page 5: ... 23 0 24 0 c 66 5 67 68 67 68 66 0 66 67 66 67 d 67 5 67 5 67 5 67 0 67 0 67 0 e 17 0 17 0 17 0 17 0 17 0 17 0 f 42 75 43 75 44 75 42 75 43 75 44 75 g 14 375 14 375 14 375 14 125 14 125 14 125 h 31 0 31 0 31 0 30 75 30 75 30 75 i 4 0 4 5 4 5 4 0 4 5 4 5 C D A B I E F H G All measurements above are in inches 160mm Fork ride height 545 3mm ...

Page 6: ... check out the repair help section This section contains detailed instruction on many of the service items listed in the maintenance schedule Torque YETI has outlined a brief list of torque specifications for bolts and components that may need to be tightened while performing basic maintenance This is by no means a comprehensive list just a guide If a bolt or component needs to be tightened that i...

Page 7: ...Tape Measure 4mm allen key Time 15 20 minutes Yeti Tips Inspect your shock and make sure it is in good condition If oil is leaking or there is visible damaged The shock should be returned to an Authorized Fox Racing Shox service center for repair ...

Page 8: ...nce clockwise rotation Less Resistance counter clockwise rotation Warning When the volume adjuster has reached its counter clockwise stop limit continued force on the adjuster may cause damage to the adjuster mechanism Boost Valve The DHX 5 0 has an air pressure range of 75 200 psi and it must be pressurized The Boost Valve allows the Pro Pedal beginning compression and the Bottom Out Resistance e...

Page 9: ...sistance 1 5 Turns Pro Pedal 4 Clicks Pro Pedal 2 Clicks Boost Valve 125 psi Boost Valve 125 psi Sag Settings Sag 25 30 35 Eye To Eye inches 7 875 7 750 7 625 All Clicks are clockwise rotation from all the way out or a full counter clockwise position Spring weights Recommended AS X Spring chart in lbs 400 450 500 550 600 Min rider weight lbs 125 130 150 215 230 Max rider weight lbs 150 190 215 230...

Page 10: ...d be attached Fit rear housing line along the down tube into these stops We recommend using the plastic clips Next attach the line to the open stops on the underside of the chainstay as shown Feed the line through the small hole on the dropout and then loop the housing into the rear derailleur Front derailleur Fit a piece of housing from the front shifter across the head tube into the first closed...

Page 11: ... are in good condition A worn allen key round the hex on a bolt not allowing for proper torque Torque settings are listed throughout the instructions It is also import to prep all bolt threads The instruction denote wether to use a blue Loctite compound or grease The Guide Pin is not necessary for assembly It aids in the assembly process but can be substituted with an 8mm allen key or an object wi...

Page 12: ...y If there is no sign of wear visually line the assembly back together and repeat step 4 Linkage assembly Thread the Button Head Bolt M6 X 1 X 12 mm onto the Bolt Ti Stud M6 X 53 mm Make sure to use a small amount of blue Loctite on the threads The slide one Washer 8 5 X 12 5 X 0 5 mm onto the bolt and stud assembly Slide bolt and stub over the stepped end of the guide pin This will allow you to t...

Page 13: ... the Dogbone up to the preferred travel position and lineup the thru holes on the frame and Dogbone Slide the Female Yeti Bolt 24 8mm and Washer 8 5 X 12 5 X 0 5 mm through the frame and shock 13 Frame assembly Thread the Male Pivot Bolt 17mm and Washer 8 5 X 12 5 X 0 5 mm into the female bolt Make sure to apply a small amount of blue Loctite to the threads 14 Linkage assembly Use two 5mm allen ke...

Page 14: ...ace a 5mm allen key on the Button Head bolt and a 6mm allen key into the main pivot pin and secure Torque spec 125 150 inch pounds 20 Frame assembly Rotate the swingarm into position over the end of the Shortlink Slide the Guide Pin through the seatstay mount as shown Slide the Washer 8 5 X 12 5 X 0 5 mm onto the Female Yeti Bolt 43mm Then attach the bolt and washer to the stepped end of the Guide...

Page 15: ...Heads will break free remove the Button Head and Washer Frame assembly Insert the Guide Pin with the stepped end inserting into the Ti Stud 19 Frame assembly Lightly tap the guide pin with a dead blow hammer to remove the Ti Stud along with the Button Head bolt This will allow you to separate the Dogbone and Shortlink from the shock 20 17 18 ...

Page 16: ...0 8 5 X 2 5 in 4 2 300020020 Fox Garlock 5 4 300020034 Reducer 22mm 6 1 300040237 Dogbone 7 1 300030188 Main Pivot Pin M6 X 17 X 67 5 mm 8 4 300020001 Bearing 6903 9 1 300030045 Main Pivot Washer 10 3 300030006 Button Head Bolt M6 X 1 X 12 mm 11 1 300030075 Female Yeti Bolt 43mm 12 7 300030069 Washer 8 5 X 12 5 X 0 5 mm 13 3 300030078 Male Pivot Bolt 17mm 14 2 300020031 Bearing37802 2RS 15 2 30002...

Page 17: ...ER BUSHING DOGBONE AS X 1 300020016 BUSHING IGUS ASR 2 300030089 WASHER S S 505 ID 595 OD 035 THICK 2 300020020 GARLOCK DP BUSHING 5 X 5 2 300030069 WASHER SS 8 5MM ID 12 5MM OD 6MM THK 8 200020044 AS X MASTER REBUILD KIT 03 1 300030006 BOLT BUTTON HD M6X1X12 5MM HEX 1 300030179 WHASHER MAIN PIVOT 6061 1 300030035 UPPER PIVOT PIN DH8 1 300030074 WASHER DELRYN 5 ID 625 OD 2 THK 2 300030052 WASHER B...

Page 18: ...o an authorized Yeti dealer together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date ū ū had a limited 1 one year warranty on the frameset No Fault Replacement Policy ū ū Yeti Cycles will make replacement parts available at a minimum charge to the original owner in the ū ū event of a crash or any other non warranty situatio...