YILKAR YK 155 MB, Installation Instruction

Page 1: ...EN YK 155 MB YILKAR SSH MT 01 06 TR The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023 Installation Instruction...

Page 2: ...H MT 01 06 TR The right to make changes is reserved Printed in Turkey Y lkar Airconditioned 2023 00 07 02 2023 H K bra ahin First publication REVISION NO PUBLISH DATE REVISING PERSON REASON FOR REVISI...

Page 3: ...4 3 1 YK 155 MB Unit Dimensions 12 4 3 2 Unit Positioning and Roof Mounting 12 1 2 1 ECE R 10 3 2 1 What is the YK 155 MB 2 2 How does it work 2 3 YK 155 MB Technical Data 4 4 1 1 Air Conditioner Hose...

Page 4: ...is reserved Printed in Turkey Y lkar Airconditioned 2023 5 Commissioning the Air Conditioner 31 6 Spare Parts 32 7 Usage and Maintenance Recommendations 33 6 1 Condenser Spare Parts 6 2 Evaporator Sp...

Page 5: ...nd includes information on safe use of the device Please read this installation instruction carefully in order to fully install Y lkar air conditioner It is recommended to be stored in a safe and clea...

Page 6: ...irst from the date of installation of the product In case the product fails during the warranty period the time spent in repair is added to the warranty period This period starts with the delivery of...

Page 7: ...work only when the engines are turned off Before turning on the air conditioning unit disconnect the battery Please pay attention to the following rules for your own safety 1 2 Security and Legal Reg...

Page 8: ...cle warms up YK 155 MB is universal compact and economical with all its features 2 1 What is YK 155 MB 2 2 How does it work Vehicle roof air conditioners are heat machines that provide passenger therm...

Page 9: ...ount R 134 a 1850 150 gr Evaporator Fan Flow Rate 4000 m h for 2 Blower Motors Condenser Fan Flow Rate 3400 m h for 2 Axial Fans Bas n alteri Low pressure 2 bar Fan Control 15 bar High pressure 25 bar...

Page 10: ...09 3 HOSE STEEL WIRE SPIRAL 12 MM 12 5 mt 108 02 HC00M 12 4 AIR CONDITIONING WEDGE CONNECTION COMPLETE 20 MM 1 SET 504 01 YKMON 01 5 U DOUBLE RAIL EAR 70 CM COMPLETE 3 SET 502 51 UC005 01 6 WICK LUGGA...

Page 11: ...er air conditioning system becomes liquid by giving heat to the environment Evaporator Evaporator is an air conditioning system element that evaporates the R134a refrigerant coming from the condenser...

Page 12: ...24V options for the air conditioning system Relay Board Air Conditioner Hoses It is the pump of the system that compresses the R134a air conditioner gas in the compressor air conditioning system and...

Page 13: ...Installation of Y lkar YK 155 MB High Pressure Line Low Pressure Line In the above assembly diagram the flow direction of the R134a refrigerant and the low high pressure zones are shown on the compone...

Page 14: ...fiber cover just before this procedure Assembly Step 1 First of all cut the U connection profiles to the dimensions suitable for the roof of your vehicle Assembly Step 2 Assemble the U profiles by int...

Page 15: ...iles to be used for the monoblock unit should be marked on the roof in the vehicle as shown below and it should be mounted to the roof with a drill tipped trapezoidal M5x25 screw 24 connection screws...

Page 16: ...ehicle 4 for condenser connection wedges 4 for evaporator connections 3 for evaporator part opening and 1 for grommet 1960 1280 220 4 3 2 Unit Positioning and Roof Mounting Before making any cuts on t...

Page 17: ...be mounted on the vehicle with the central line on the vehicle in accordance with the mounting criteria Assembly Step 6 For YK 155 MB mark the places to be drilled the details of which are given in th...

Page 18: ...5 145 975 660 50 50 875 ARMAFLEX 14 Assembly Step 7 Insulate the bottom of the monoblock unit on the roof of the vehicle with 10 mm PE ARMAFLEX according to the given dimensions MONOBLOCK UNIT BOTTOM...

Page 19: ...or vibration damping on the vehicle roof to the drilled holes and insulate with SIMSON ISR 70 03 white mastic Assembly Step 10 Place the monoblock unit on the vehicle roof so that it coincides with th...

Page 20: ...r part of the monoblock unit to the vehicle roof Insert the bolts from the bottom of the roof into the indicated connection holes and mount them with M10 washers and nuts from the top 16 EN Bolt Conne...

Page 21: ...ges apply SIMSON ISR 70 03 white sealant around the area where the evaporator unit will be placed Attention should be paid to the sealing of the area between the condenser and the evaporator and it sh...

Page 22: ...18 MONOBLOCK UNIT TOP V EW DRIVE DIRECTION EN...

Page 23: ...y with a pressure of 20 bar inside While removing the existing plugs at the connection points it should be checked whether there is Nitrogen gas in it 12 WATER HOSE Stage For the water discharge hose...

Page 24: ...hose types in compliance with SAE J 2064 type E standards available in Y lkar air conditioning system the minimum bending radius of these hoses and the unions used with these hoses are given in the t...

Page 25: ...Adapters 1 First of all cut the hoses straight one 2 Lubricate the inner part of the hose where the union will pass 3 Put the unions on the hoses properly 2 3 4 Tighten the clamps with the help of pli...

Page 26: ...ors Keep away from the moving elements and hot parts of the vehicle make the assembly by isolating it from all sharp edges and corners where the line will pass Bend the hoses to the minimum bending ra...

Page 27: ...y inserting these nails onto the surface 4 5 Electrical Connections The unit location should be ergonomically chosen as a flat surface in an area accessible to the driver Mounting surface dimensions s...

Page 28: ...erminal of the vehicle s battery Complete the assembly of the cabinet set by attaching the nuts with M5 washer Finally connect the D ACC signal received from the vehicle s alternator with cable 1 via...

Page 29: ...ure Sensor Internal Temperature Sensor Frame GND Frame GND Frame GND COMPRESSOR GENERATOR TERMINAL BOX 80A CONDENSER ENGINE CONDENSER ENGINE FAN BLOWER ENGINE FAN BLOWER ENGINE FAN BLOWER ENGINE FAN B...

Page 30: ...e Back Pink 0 75 mm 8 Switch Common End Pink 0 75 mm 9 D ACC 1 NU Cable 0 50mm 10 Power Control 2 NU Cable 0 50mm 11 A C 3 NU Cable 0 50mm 12 FAN 1 4 NU Cable 0 50mm 13 FAN 2 5 NU Cable 0 50mm 14 FAN...

Page 31: ...th the help of temperature probes in the unit 3 6 2 1 5 4 7 Set temparature Heating on Flap Closed Outside temparature Cooling on Fan speed Inside temparature 7 6 5 2 3 4 1 Flap Open 18 32 SET 21 Incr...

Page 32: ...start the heating mode press the heating button When the heating sign appears on the screen your air conditioner operates in heating mode optional Press the fan stage button to start the ventilation...

Page 33: ...air conditioner Before installing the fiber cover of the air conditioner make sure that the rubbers of the cover are fully inserted then place it parallel to the vehicle roof so that it fits over the...

Page 34: ...30 MONOBLOCK UNIT FINAL VIEW DRIVE DIRECTIO N EN...

Page 35: ...The system is vacuumed by the vacuum pump connected by the compressor This process ensures that the air and moisture remaining in the system are discharged from the system with the vacuum pump before...

Page 36: ...WAREHOUSE 89 MASTER ALM X1 PIECE 104 09 CD002 89 4 PIPE 1301 5 8X18 U OUTLET TANK INLET QUICK X1 PIECE 101 12 01301 04 5 SENSOR COMPLETE 2 15 25 BAR 4 WAy X1 PIECE 503 04 MDPP4 01 6 GROMMET CAP 89 CO...

Page 37: ...6 809 X1 PIECES 104 04 4SN01 02 12 BALANCING X1 PIECE 104 10 KD001 01 13 INYON 5 8X18 U HAVSA 5 8X18 U OR X1 PIECE 108 07 11001 01 14 PIPE 1307 FILTER VALVE ADDITIONAL CONNECTION X1 PIECE 101 12 01307...

Page 38: ...E RUBBER 5 m 103 02 FT001 01 TERMINAL BOX x1 PIECE 503 92 KFSET 01 DIGITAL AIR CONDITIONER CONTROL PANEL x1 PIECE 105 01 KU010 01 COMPRESSOR SANDEN SD7H15 x1 PIECE 504 03 COMPRESSOR SANDEN SD5S14 x1 P...

Page 39: ...re parts should always be used during repairs Parts not approved by YILKAR may adversely affect the safety and proper operation of the unit In such cases the unit is out of WARRANTY For a fast and acc...

Page 40: ...s of inactivity Check the condenser coil regularly and if necessary clean it using compressed air without damaging the aluminum fins When working close to heat exchangers be careful not to injure your...

Page 41: ......

Page 42: ...Vehicle Heating Cooling and Ventilation Systems Phone 90 224 215 53 28 pbx Fax 90 224 215 99 24 Address K kbal kl Mah 580 Sok No 6 Osmangazi BURSA TURKEY www yilkarklima com...