YILMAZ SC 550P, User Manual

Page 1: ...1 SC 550P TEK KAFA KESİM MAKİNESİ LARGE CAPACITY MITRE SAW УСОРЕЗНАЯ ПОРТАТИВНАЯ ПИЛА С РУЧНОЙ ПОДАЧЕЙ USER MANUAL KULLANICI EL KİTABI РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ ...

Page 2: ...o 9 34788 ÇEKMEKÖY İSTANBUL TÜRKİYE TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 İMZA KAŞE ÜRÜNÜN CİNSİ TEK KAFA KESİM MAKİNESİ MARKASI YILMAZ MODEL KODU SC 550P BANDROL SERİ NO TESLİM TARİHİ GARANTİ SÜRESİ 1 YIL AZAMİ TAMİR SÜRESİ 30 İŞ GÜNÜ YETKİLİ SATICI FİRMA ADRES TELEFON TELEFAX İMZA KAŞE ...

Page 3: ...NİK ÖZELLİKLER TECHNICAL FEATURES ТЕХНИЧЕСКИЕ ОСОБЕННОСТИ kg kg SC 550P 2 2 kW 50 Hz 400 V AC 3 P PE 2 2 kW 50 Hz 230 V AC 3P PE 2400 D dak RPM D 550 mm d 30 mm 6 8 Bar 24 Lt dak Lt min W 97 L 150 H 143 430 490 ...

Page 4: ...4 BOYUTLAR DIMENSIONS РАЗМЕРЫ RESİM FIGURE РИСУНОК 1 ...

Page 5: ...5 KESME DİYAGRAMI CUTTING DIAGRAM ДИАГРАММА РЕЗКИ ...

Page 6: ...6 1 3 4 5 2 RESİM FIGURE РИСУНОК 2 PARÇA LİSTESİ PART LIST ПЕРЕЧЕНЬ ДЕТАЛЕЙ RESİM FIGURE РИСУНОК 5 10 7 6 8 9 RESİM FIGURE РИСУНОК 3 RESİM FIGURE РИСУНОК 4 ...

Page 7: ...7 16 RESİM FIGURE РИСУНОК 8 13 14 15 RESİM FIGURE РИСУНОК 7 17 18 RESİM FIGURE РИСУНОК 9 19 RESİM FIGURE РИСУНОК 6 11 12 29 32 31 30 36 37 ...

Page 8: ...8 24 25 26 23 20 27 22 21 RESİM FIGURE РИСУНОК 10 RESİM FIGURE РИСУНОК 11 28 RESİM FIGURE РИСУНОК 12 33 34 35 ...

Page 9: ...SA030000 0076 1 20 2TU012510 0346 1 4 4UN300030 0001 1 21 3UA670030 0005 1 5 3UA680030 0052 1 22 1EL070001 0002 2 6 1PL010000 0069 1 23 2TU011110 1061 1 7 1SA030000 0078 1 24 1SK010000 0046 1 8 3UA110030 0020 1 25 2TU011110 0982 1 9 1EL010000 0046 1 26 1SC011000 0017 1 10 1SA020000 0049 1 27 2TU011110 0986 1 11 3UA670030 0320 1 28 2TU011441 0482 1 12 3UA060030 0004 2 29 2TU012610 0044 2 13 3UA6800...

Page 10: ...NO PART NO НОМЕР RESİM PICTURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 29 2TU012610 0044 MENGENE PİSTONU BAĞLANTISI PISTON CLAMP CONNECTION 12 3UA060030 0004 PNÖMATİK MENGENE PNEUMATIC CLAMP 30 1PN140000 0005 1 8 6 REKOR 1 8 6 FITTING ...

Page 11: ...ART NO НОМЕР RESİM PICTURE РИСУНОК STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME НАИМЕНОВАНИЕ ДЕТАЛИ 31 3UA040030 0007 M8x32 PİPO M8x32 HANDLE 32 3UA040030 0001 M12 60 PİPO M12 60 HANDLE 37 3UA040030 0020 M10 40 PİPO M10 40 HANDLE 24 1SK010000 0046 Ø 550 TESTERE Ø 550 SAW ...

Page 12: ...A NO PART NO RESİM STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME 34 1SR070000 0005 MOTOR KAYIŞI MOTOR BELT 33 1PN010000 0012 SPRAYER SU PÜSKÜRTME VALF WATER SPRAY VALVE 35 2TU011441 0014 TESTERE KANAL LAMASI SAW CHUTE PLATE 36 1PL010000 0033 MENGENE PABUCU CLAMP FEET ...

Page 13: ...13 YEDEK PARÇA LİSTESİ SPARE PART LIST СПИСОК ЗАПАСНЫХ ЧАСТЕЙ PARÇA NO PART NO RESİM STOK KODU CODE ПОРЯДОК КОД PARÇA ADI PART NAME 22 1EL070001 0002 400V 415V 3P 50 Hz MOTOR MOTOR ...

Page 14: ...fety Information 3 Machine s Description 4 Transport of the Machine 5 Installation of the Machine 5 1 Preparation 5 2 Connecting to Power Source 6 Machine s Safety Information 7 Operation 7 1 Preparation 7 2 Operation 8 Maintenance Service and Repair 8 1 Maintenance 8 2 Changing the cutting tool 8 3 Adjust the air pressure 9 Noisy emission values 10 Warranty conditions ...

Page 15: ...drawings and details contained in this manual constitute a guide for the operator 1 2 Service Information In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manu...

Page 16: ...e com tr Web www yilmazmachine com tr For minimize the documantation It is wery necessary to mention below details at the agreements signed with suppliers and dealers of the purchased machines Machine model Voltage and frequency Machine s serial number Date of purchase Description of the machine fault Name of dealer where machine was purchased Average daily operation period ...

Page 17: ...ld be damaged during operation don t touch and unplug it Never use damaged power cables High temperature warning During saw blade change operations use protective gloves Keep your fingers clear of the movable parts of the glide arm The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them The IMPORTANT symbol above is one telling to apply special care ...

Page 18: ...nts of this manual 2 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 2 2 General Safety Info...

Page 19: ...3 9 Unplug first before conducting and maintenance works 2 3 10 Ensure that any keys or adjustment tools have been removed before operating the machine 2 3 11 If you are required to operate the machine outside use only appropriate extension cables 2 3 12 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 2 3 13 Before starting a new operation check the approp...

Page 20: ...ad clamp system Standard material carriage conveyor system The saw progress in the cutting actions is hydro pneumatic and the opportunity to adjust sensitively the desired progress speed according to the material type is available Two hand control system application is available in terms of employee safety The machine is designed properly to CE Instructions STANDARD ACCESSORIES OPTIONAL ACCESSORIE...

Page 21: ...ce of the machine with adjustable counterforts PICTURE 2 NO 2 in the bottom part 5 1 4 The safety apparatus should not be removed from its place before the machine is worked firstly 5 1 5 The front control board is delivered disassembly not to be damaged during the transfer Mount the front control board to the place on the machine as seen in FIGURE 4 5 1 6 Fasten MKN 300 material supply conveyor g...

Page 22: ...ice that is proper to the saw direction of rotation control 5 2 8 In the cases that the saw direction of rotation is adverse the electrical power cable connections should be reviewed by authorized and licenced electrician and the connections should be corrected 5 2 9 Check the supply voltage The source voltage must be in accordance with the data on the machine s label 6 MACHINE SAFETY INFORMATION ...

Page 23: ...1 Preparation 7 1 1 Degrease and dry the machine table Especially ensure that the holding grips and handles are clean and dry 7 1 2 Clean all surfaces of the machine from chip and foreign particles Use eye glasses for protection 7 1 3 SC 550P cutting machines cut the products made of aluminium wood and hard plastic materials that are not ferroalloy The operator adjusts the saw cutting progress acc...

Page 24: ...roup cutting progress is fast Make the opposite of the above action if the saw group cutting progress is slow 7 1 8 According to the type and shape of the material to be cut it can be adjusted by controlling the clamp speed Ensure that the pneumatıc clamps are outsıde the cuttıng range of the saw blade after adjustıng the desıred angle PICTURE 12 FIGURE 12 ...

Page 25: ...ally the fastening pipe is tightened again and the adjustment of the internal side is completed 7 2 4 Whichever head angle is adjusted to adjust the external side angle it is put firstly towards internal side angle The article 7 2 5 is applied 7 2 5 Bring the Degree adjustment stop to the desired angle value and tighten the fastening pipe on it see FIGURE 7 NO 15 If the angle value of the part to ...

Page 26: ...ds buttons the top protection will be closed aotumatically FIGURE 2 NO 3 7 2 9 Afterr the end of cutting action remove the hand pressure on the button Both of the saws will come to the initial position 7 2 10 After the end of cutting action remove the hand pressure on the button 7 2 11 Use the motor stop button to stop the saw rotation NOTE Remove the pressure on the cutting buttons in a possible ...

Page 27: ...r it is inserted correctly it is without flexure and it is inserted appropriately Do not use cutting tools that are damaged or lost its functionality 8 1 6 If the sawteeth are blunted change immediately with a new sharpened saw 8 1 7 Sharpen with proper sharpening machines by taking the angular value of the saw into consideration 8 2 Changing the cutting tool 8 2 1 Use protective gloves when repla...

Page 28: ...unt the saw by being sure that the rotation direction onto the axle is true 8 2 8 Replace all removed parts in the same order 8 2 9 By holding the M10 Allen screw by 8mm Allen switch and the saw axle simultaneously by 17 switches tighten in the direction of clockwise 8 2 10 The saw selection should be made proper to EN 847 1 Standard ...

Page 29: ... and remove the cover 8 3 2 Loosen the motor mounting screws by using a wrench 8 3 3 After the motor mounting screws are loosened tension of the belt will be reduced by moving the motor forwards or backwards and then the belt will be removed Belt Protection Cover Screw RESİM 15 RESİM 14 Motor mounting screw ...

Page 30: ...belt tighten the tensioning spindle by turning it clockwise by using a no 8 allen wrench and tension the belt 8 3 6 Retighten the motor screws after tensioning the belt PICTURE 25 8 3 7 Finally complete belt replacement operation by fastening the belt housing cover Belt tensioning spindle RESİM 16 ...

Page 31: ...he stated values accessories operating with pneumatic power do not work 8 4 3 Conditioner unit accumulates the water in the air in the collection container so that it won t damage pneumatic components At the end of the working day empty the accumulated water by opening water discharge valve under the collection container 8 4 4 In order to put oil to the oil tank remove the reservoir by turning Oil...

Page 32: ...are necessary or not The factors that affects the real level of exposure affecting the working power are residence time features of working place in other words other noise resources actions on other side and the number of the machines Furthermore the exposure level given permission can change from country to country This informing however provides the machine user to evaluate the hazard and risks...

Page 33: ...d replacement effected by our technician at the customer s site we will invoice only the travel and lodging costs for our technician The guarantee does not cover damages caused by not respect of the rules indicated in the manual instruction book not correct voltage improper use or use not in accordance with what the Machine has been designed for use of non original tooling programming errors lack ...

Page 34: ...73 ELECTRIC PNEUMATIC DİAGRAM ...

Page 35: ...74 3P ELECTRICAL DIAGRAM SHEET 1 ...

Page 36: ...75 3P ELECTRICAL DIAGRAM SHEET 2 ...

Page 37: ...76 3P ELECTRICAL DIAGRAM SHEET 3 ...

Page 38: ...77 3P ELECTRICAL DIAGRAM SHEET 4 ...

Page 39: ...78 3P ELECTRICAL DIAGRAM SHEET 5 ...

Page 40: ...79 3P ELECTRICAL DIAGRAM SHEET 6 ...

Page 41: ...80 PNEUMATIC DIAGRAM ...