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404912-UIM-A-0508

SINGLE PIECE 
AIR HANDLERS

MODELS: F*FP

INSTALLATION MANUAL

ISO 9001

Certified Quality

Management System

TABLE OF CONTENTS

SAFETY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFIC SAFETY RULES AND PRECAUTIONS  . . . . . . . . . . . . . . . 2
SAFETY REQUIREMENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSPECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
HORIZONTAL DRAIN PAN CONVERSION   . . . . . . . . . . . . . . . . . . . . 3
DUCT CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
AIR FILTERS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SUSPENSION KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

COIL METERING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5
REFRIGERANT LINE CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . .  6
ELECTRIC HEATERS AND OPERATING CONTROLS   . . . . . . . . . .  6
LOW VOLTAGE CONTROL CONNECTION  . . . . . . . . . . . . . . . . . . .  7
LINE POWER CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
BLOWER SPEED CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . .  7
DRAIN CONNECTIONS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
COIL CLEANING   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
LUBRICATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
CONDENSATE DRAINS   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

LIST OF FIGURES

Plenum Clearances  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Typical Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Filter Access & Drain Pan Conversion / Coil Baffle  . . . . . . . . . . . . . . . 4
Dimensions & Duct Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Horizontal Installation   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TXV Bulb Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Bulb Location  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Control Board  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
Electric Heaters in Horizontal Configuration - Right Hand Air Flow  . .  7
Line Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
Blower Speed Connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7
Cooling Models with Electric Heat Wiring  . . . . . . . . . . . . . . . . . . . . .  14
Single Stage Heat Pump Control Wiring . . . . . . . . . . . . . . . . . . . . . .  14

LIST OF TABLES

Dimensions   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installed TXV Sizes   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Physical and Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Data - Cooling Only (50 & 60 Hz)  . . . . . . . . . . . . . . . . . . . . . 8
Conversion Table  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Data - 1 Ø - 208/230-1-60   . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Data - (For Single Source Power Supply) - 
Copper Wire 1 Ø - 208/230-1-60  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Electrical Data - (For Multi-Source Power Supply) - 
Copper Wire 1 Ø - 208/230-1-601   . . . . . . . . . . . . . . . . . . . . . . . . . .  10
Electrical Data - 3 Ø - 208/230-3-60  . . . . . . . . . . . . . . . . . . . . . . . . .  11
Electrical Data - (For Single Source Power Supply) - 
Copper Wire 3 Ø - 208/230-3-60   . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
Airflow Data for 230 Volt - Heat Pump Models  . . . . . . . . . . . . . . . . .  12
Airflow Data for 208 Volt - Heat Pump Models  . . . . . . . . . . . . . . . . .  13
Troubleshooting Guide  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

SAFETY

This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.

Understand and pay particular attention to the signal words 

DANGER

,

WARNING

, or 

CAUTION

.

DANGER 

indicates an 

imminently

 hazardous situation, which, if not

avoided, 

will result in death or serious injury

.

WARNING 

indicates a 

potentially

 hazardous situation, which, if not

avoided, 

could result in death or serious injury

.

CAUTION 

indicates a potentially hazardous situation, which, if not

avoided 

may result in minor or moderate injury.

 It is also used to

alert against unsafe practices and hazards involving only property dam-
age.

Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.

This product must be installed in strict compliance with the installa-
tion instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical
codes.

Summary of Contents for F4FP024H06T3X

Page 1: ...ectrical Data For Multi Source Power Supply Copper Wire 1 208 230 1 601 10 Electrical Data 3 208 230 3 60 11 Electrical Data For Single Source Power Supply Copper Wire 3 208 230 3 60 11 Airflow Data f...

Page 2: ...used for cooling or heat pump operation with or without electric heat BRAND LABEL available from Distribution can be applied to center of the blower access panel The unit can be positioned for bottom...

Page 3: ...ed with the unit Ensure that the drain pan is lying flat against the insulation of the cabinet 7 Horizontal drain cutout in the center access panel should be removed by using a utility knife if not pr...

Page 4: ...Sizes SHIPPING BRACKET REMOVE PRIOR TO INSTALLATION 2 SCREWS 10 3 8 J DRAIN CONNECTIONS FOR HORIZONTAL APPLICATIONS 4 D VAPOR OPENING LIQUID OPENING 2 B FILTER ACCESS DRAIN CONNECTIONS FOR UPFLOW APP...

Page 5: ...model num bers 1PF0601 602 603BK See Table 3 for filter size SUSPENSION KITS A suspension kit is available Models 1BH0601 unit sizes 018 060 is designed specifically for the units contained in this i...

Page 6: ...d be sound isolated by using the appropriate hangers or strapping When field supplied lines are used be sure to insulate the suction line only ELECTRIC HEATERS AND OPERATING CONTROLS The low voltage t...

Page 7: ...orator coil electric heat and outdoor unit Speed tap adjustments are made at the motor terminal block See Figure 11 Airflow data is shown in Tables 6 and 11 Higher efficiencies will be obtained if the...

Page 8: ...08 230 4 4 3 8 3 0 2 7 7 6 7 6 Locked Rotor 208 230 11 9 10 3 4 8 4 1 NA NA Filter1 Type DISPOSABLE OR PERMANENT Size 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 22 x 20 x 1 Permanent Type Kit 1PF0602BK 1PF06...

Page 9: ...5 0 042 2HK 6500506B 0 5 Low 3 8 5 0 13 0 17 1 3 8 5 0 3 8 5 0 3 8 5 0 2HK 6500806B Low 5 6 7 5 19 1 25 6 3 8 5 0 5 6 7 5 5 6 7 5 2HK 6501006B Low 7 5 10 0 25 6 34 1 3 8 5 0 7 5 10 0 7 5 10 0 2HK16501...

Page 10: ...13 8 110 125 2 1 2HK16502506B 104 2 124 3 139 9 125 150 1 1 0 060 2HK 6500506B 20 8 32 8 35 6 35 40 8 8 2HK16500806B 31 3 42 9 48 3 45 50 8 8 2HK16501006B 41 7 55 3 61 6 60 70 6 4 2HK16501506B 62 5 78...

Page 11: ...6501525B 0 5 Med Low 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3 15 0 060 2HK06501025B 0 5 Med 7 5 10 0 25 6 34 1 3 8 5 0 7 5 5 0 7 5 10 0 2HK06501525B 0 5 Med 11 3 15 0 38 6 51 2 3 8 5 0 7 5 10 0 11 3...

Page 12: ...1 575 1 500 1 420 1 350 1 273 1 192 1 102 996 871 Med 1 460 1 395 1 330 1 260 1 190 1 125 1 052 960 842 695 Low 1 250 1 200 1 155 1 100 1 050 1 001 931 851 751 631 F4FP045H06T High 1 575 1 535 1 475...

Page 13: ...T High 1400 1418 1350 1278 1215 1145 1073 991 897 784 Med 1314 1266 1197 1135 1071 1012 947 864 758 625 Low 1125 1080 1040 990 945 901 838 766 676 568 F4FP045H06T High 1418 1382 1328 1251 1179 1120 10...

Page 14: ...trol Wiring Typical A C Cooling only Applications Y Y G G W1 O C HUM X Y1 Y2 CFM selection board only on F4FV model 1 Air Handler Control Wiring Typical A C with Electric Heat Applications THERMOSTAT...

Page 15: ...ced it should be washed with Calgon CalClean mix one part CalClean to ten parts water or other non acidic cleaners Allow solution to remain on coil for 30 minutes before rinsing with clean water Solut...

Page 16: ...nge without notice Printed in U S A 404912 UIM A 0508 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 292043 UIM B 0707 Johnson Controls Unitary Products 5005 York Drive Norman O...

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