Young Electric E-Explorer Cruiser, Owner'S Manual

Page 1: ...Young Electric E Explorer Cruiser Owner s Manual See website for other languages Ver sitio web para otros idiomas Voir le site Web pour d autres langues...

Page 2: ...by our Research Development team located in Milwaukie Oregon This team consists of all senior engineering and customer service staff with a passion for the industries they serve They are focused on de...

Page 3: ...tion and Warnings 5 Bike Overview 15 Assembly Instructions 17 Start Up Procedure 37 Battery Charging Use Storage Information 38 Bike HMI Display PAS Remote 46 Bike Adjustments 58 Maintenance Cleaning...

Page 4: ...ire tools included with your bike We recommend that you use an Authorized Service Center or a certified reputable bike mechanic when possible The risks associated with the use of this bike are the sol...

Page 5: ...t related to physical injury CAUTION Indicates a hazard or unsafe condition that could result in minor injury if the user fails to read understand and follow the safety information WARNING Indicates a...

Page 6: ...ween top tube of bike and ground plane and the crotch of rider All users must read and understand this manual before using their bike Ensure that you understand all instruction cautions and warnings F...

Page 7: ...your battery Failure to do so can be extremely harmful and also void the warranty Ensure good condition and proper installation of handlebar grips to prevent loss of control and or fall All frames an...

Page 8: ...t speeds appropriate for the usage area riding conditions and user experience level Use extreme care when using the pedal assistance sensor and throttle Be ready for power assistance to engage as soon...

Page 9: ...n strap securely buckled and ensure it is in good condition Apparel Never ride barefoot or with shoes that slide off easily Wear shoes that grip the pavement and the pedals well For hand comfort and p...

Page 10: ...Wear reflective clothing and make sure accessories have reflectors Wear an approved helmet with reflective tape on front and back Never let children ride at night Watch for pedestrians CAUTION Wet pav...

Page 11: ...lways walk across Watch for loose gravel when going around corners or curves Be aware of parked cars people could be inside about to open door or pull out onto road Use bike lanes when available Never...

Page 12: ...12 Crosswalks and Overpasses Walk your bike to ensure right of way as a pedestrian or follow rules of the law for vehicles Hand signals Left Turn Right Turn Alternate Right Turn Stopping...

Page 13: ...in safe operating condition carry a patch kit basic tools and first aid kit Do not ride alone make sure someone knows where you are going and expected return time Yield right of way to pedestrians an...

Page 14: ...ith a certified reputable bike shop for assistance For more information please see the Pre Ride Safety Checklist on page 31 NOTICE Electric Bicycles can be dangerous to use The user or consumer assume...

Page 15: ...Shifter 6 Rear Brake Lever 7 Front Brake Lever 8 Suspension Fork 9 Headlight 10 Front Wheel 11 Frame 12 Battery 13 Pedal 14 Chain Guard 15 Seat 16 Battery Dock 17 Derailleur 18 Rear Rack 19 Rear Whee...

Page 16: ...in Bike Assembly 2 Secondary Battery Optional 3 Front Fender 4 Front Wheel 5 Battery 6 Charger 7 Charger Cable 8 Tool Kit Hardware 9 Owner Manual 10 Headlight Assembly 11 Keys 12 Pedals 13 Derailleur...

Page 17: ...move your bike from the shipping carton and gently rest it on floor Remove the zip tie and inside protective cover securing front wheel fender and handlebar to bike assembly Scissors not included The...

Page 18: ...stem to head tube of fork b Use 5mm Allen wrench to loosen M6 bolt in center of stem top cap c Turn stem as needed to align stem with fork and wheel Make sure stem is aligned to center of fork d Tigh...

Page 19: ...Do not tighten all the way down until headlight is installed See headlight installation on next page Tighten 4 screws in diagonal with 4mm hex key as shown A B C D WARNING Make sure all fasteners use...

Page 20: ...ng M5 screws spacers and flat washers in hardware kit c Place flat washer on each screw d Insert each screw through mounting bracket e Install spacer on each screw f Insert screws into stem and loosel...

Page 21: ...5 nut M5 screw and nut in hardware kit c Attach fender struts to fender Secure with M5 nut and washers so bracket is tight to fork as shown d Attach fender struts to the fork with M5 button head screw...

Page 22: ...e brake rotor is between the brake pads and the front hub is centered on axle holes of front fork d Insert the axle through the fork on the first side through the front hub and then through the second...

Page 23: ...Grease or oil from fingers may damage or reduce the performance of the brakes WARNING Always ensure all latches levers and quick releases are properly secured and undamaged Make sure they are correctl...

Page 24: ...screws into kickstand with your fingers Use 4mm Allen wrench to tighten both screws d Adjust the length of the kickstand to about 13in 33cm Tighten screw so bike is nearly vertical when kickstand is...

Page 25: ...t b Install flat washer on both screws c Put derailleur guard in position on frame rear bracket Hold shifter cable out of way as needed so guard is flat on frame d Install both M5 button head screws t...

Page 26: ...hread or damage the threads b Thread and turn clockwise the right pedal by hand onto the right side of the crank c Thread and turn counterclockwise the left pedal by hand onto the left side of the cra...

Page 27: ...locked when riding or it may fall out The key does not have to be in battery to operate bike Install the battery a Insert key and turn counterclockwise to open first lock b Insert low end of battery...

Page 28: ...remove battery Step 10 Install Secondary Battery Optional a Make sure battery is in unlocked position b Put battery into position so tabs on battery dock fit into slots on bottom of battery c Push ba...

Page 29: ...tend Seat a Open seat quick release to allow the seat and post to slide and turn freely b Lift the seat so it will be higher than a line extending from the end of the rear rack to the top of the handl...

Page 30: ...line with the front wheel c Loosen the stem mounting bolt extending into the head tube to make an adjustment as needed Use the 6mm Allen wrench to loosen and tighten as needed d Check to make sure the...

Page 31: ...31 Step 13 Connect Headlight a Locate the electrical connector protruding from the fender near the head tube b Align and push these connectors together so they are fully seated...

Page 32: ...ers are tight Ensure locking lever of all quick release assemblies are secure Ensure that reflectors are securely in position on both wheels Brakes Ensure front and rear brakes function properly Ensur...

Page 33: ...s clean well lubricated and runs smoothly Ensure chain does not make any unusual noises or squeaks Ensure no foreign material is lodged in chain links or excessive corrosion Bearings Ensure the bearin...

Page 34: ...d fork for any cracks in the paint at welded joint Ensure seat is properly adjusted and quick release is securely tightened Ensure both wheels are evenly spaced in front fork and rear frame Motor and...

Page 35: ...ion on cables is not damaged and there are no exposed wires Carefully inspect cables that pass under bottom bracket to make sure cables are not damaged under bike Turn on bike to ensure headlight tail...

Page 36: ...ss on components avoiding damage to bike and parts and or loss of control Rear brake should be applied anytime front brake is engaged CAUTION After your initial break in period of 50 100mi 80 160km it...

Page 37: ...e Screen Turn on Secondary Battery if equipped d Check lights Short press Light button to manually turn on or off bike light if needed e See Basic Function Operation section on page 47 to select PAS l...

Page 38: ...offline in the following cases E Bike is not used in 2 months The battery is completely depleted and or not charged for 3 months Completely charge battery before returning to normal use If storing yo...

Page 39: ...bike in a dry location To charge battery a Open charger cover on bike b Insert charger connector into charging port on battery c Insert cord into battery charger d Insert AC plug into an AC outlet Red...

Page 40: ...signs of damage please discontinue use and charging and contact Young Electric immediately CAUTION NOTICE Do not cover the charger when plugged in or charging The charger needs to be on a hard flat su...

Page 41: ...ould be fully charged once every 3 months Always charge battery in temperature between 10 50 and 25 77 and ensure battery and charger are not damaged Contact Young Electric if anything unusual is noti...

Page 42: ...fully charged at least once every 3 months Do not put the battery in water Battery and charger shall not be repaired Do not try to disassemble or modify battery or charger Do not use a battery with a...

Page 43: ...ion Heating the battery to extremely hot temperature may cause fire Avoid deep discharge of battery during the use and storage of battery When not in use the battery should be fully charged once every...

Page 44: ...ensure no flammable material is near the battery since it will generate heat Put the charger and battery on a non flammable surface for charging To charge a battery installed on the Electric bicycle p...

Page 45: ...et Charging will be indicated by a red light A completely discharged battery will require about 5 5 hours to be fully charged After charging is complete the indicator on the charger shows green light...

Page 46: ...tance instrument may distract you causing unexpected risks causing severe injury or death Only access PAS under proper traffic conditions Access the information when bike is parked Please slow down an...

Page 47: ...ss for Level 0 for walk mode Long press the adjust buttons to perform specific function operation Mode Long press M button within 10s to enter parameter setting interface Lights Turn on off light Defi...

Page 48: ...rned off automatically Assist Level Switch During normal working state short press or buttons to switch assist level and change assist mode up or down Digital power assist display modes level 0 5 leve...

Page 49: ...49 Press M button to go to next screen Function Information Screens Boot Interface Screen Basic Interface Home Screen...

Page 50: ...ght button to turn off lights When lights are on screen brightness will be lowered to preset brightness level Maintenance reminder Display supports maintenance reminder function When this function is...

Page 51: ...mal battery capacity is divided into 5 bars Before communication is established the battery percentage is not displayed and the power bar is full and blinks at 2Hz After battery info is acquired power...

Page 52: ...Table Battery information is required from BMS or controller SOC Battery level Description 80 SOC Full battery level 5 60 SOC 80 Level 4 40 SOC 60 Level 3 20 SOC 40 Level 2 10 SOC 20 Level 1 5 SOC 10...

Page 53: ...omplete parameter setting information reading function description under the default state of display Please contact our sales and technical support team for confirmation in case of any discrepancies...

Page 54: ...he previous level menu Example of common interface setting screens CAUTION Walk mode should only be used while dismounted from bike and with both hands on the handlebars Always keep at least one hand...

Page 55: ...H KM H Metric MPH Imperial Clock setting SET TIME Customization Default 12 00 When changing the time press or to change the hour then short press M button to confirm hour and move to minutes Press or...

Page 56: ...rfaces not basic interface long press M button to activate data clearance window and short press or button to select accordingly To remove the pop up clearance window long press M button or remain no...

Page 57: ...l items carried on bike are secured to prevent them from falling off during travel Cargo should be carried as low as possible to lower center of gravity Lower center of gravity improves handling and m...

Page 58: ...he user can put one or both feet on the ground without dismounting from the seat may offer a safer and more comfortable experience To adjust the height of the seat Swing the quick release lever to the...

Page 59: ...components are secured before moving onto the next step Failure to do so could result in damage to bike property severe injury or death WARNING Never ride with seat post raised beyond Maximum Height M...

Page 60: ...stamped on the stem Failure to keep a minimum of 2 1 2 of the stem inside the tube may result in equipment failure and or person injury or death and may void warranty Ensure the stem bolts are properl...

Page 61: ...Do not ride with improperly adjusted brakes or worn brake shoes Always activate brakes properly first the rear then the front always together Ensure brake arm is securely fastened Failure to abide by...

Page 62: ...ake pads is even Spin wheel to test for rubbing Tighten the mounting bolts firmly Take bike for test ride Check for Rotor Rub Position bike on elevated stand Spin wheels check for gaps between rotor a...

Page 63: ...For example turning clockwise will loosen cable tension and move chain away from wheel while turning counterclockwise will tighten cable tension and direct chain towards wheel Shift rear shifter to ge...

Page 64: ...void any warranty related to those components and can damage derailleurs and gear system When shifting ensure pedals are in forward motion never shift while pedaling backwards Never force levers Ease...

Page 65: ...r avoid leaving bike in rain or exposed to corrosive materials If exposed to rain dry bike afterward and apply anti rust treatment to chain and other unpainted steel surfaces Riding on beach or in coa...

Page 66: ...tires Keep tires inflated to o 5 30 P S I at all times Never exceed maximum pressure listed on tire side wall Tires will lose air pressure over time Always check tire pressure before operating the bi...

Page 67: ...sidewall or the wheel rim If the maximum pressure rating for the wheel rim is lower than the maximum pressure shown on the tire always use the lower rating Exceeding the recommended maximum pressure...

Page 68: ...l trueness and for quiet wheel operation without spoke noise Check condition of frame for any damage Check and tighten pedals Clean frame chainrings cassette and derailleur pulleys with damp cloth Use...

Page 69: ...h Check brake and shifter cables for corrosion or fraying Check spoke tension Check accessory mounting rack mounting bolts fender hardware and alignment Clean and lubricate drivetrain Clean brake and...

Page 70: ...working as normal Standard tune up by certified reputable bike mechanic is recommended Grease bottom bracket Adjust gear shifters to ensure power functionality Adjust brakes to ensure proper function...

Page 71: ...ltage protection Check battery voltage 08 Failure of motor s hall signal wire Check motor 09 Failure of motor s phase wire Check motor 11 Failure of the motor s temperature sensor Check controller 12...

Page 72: ...72 SERVICE PARTS...

Page 73: ...ER FUS 12802200 0020 8 KIT SVC ASSY WHEEL FRONT EXPLORER FUS 12802200 0021 9 KIT SVC ASSY HEADLIGHT TAILLIGHT EXPLORER FUS 12802200 0022 10 KIT SVC DOCK AND BATTERY AUX EXPLORER 15Ah FUS 12802200 0023...

Page 74: ...Y WARRANTY REGISTRATION CARD Owner Name Address City State Zip Country Phone Model Color Size Electric bicycle Serial Number Battery Serial Number Model Color Dealer Name Address City State Zip Countr...

Page 75: ...Number is noted on the warranty card The Electric bicycle Serial Number is noted on the Master Carton The Electric bicycle Serial Number is noted on the bottom tube of frame the dropout behind frame o...

Page 76: ...nual alteration modification installation of incompatible parts corrosion an accident or other abnormal excessive or improper use This limited warranty is void if the bicycle is used in a rental or bi...

Page 77: ...the effects of ultraviolet light UV or outdoor exposure is not covered by this limited warranty All labor charges for warranty service including the transfer of components and or any installation of n...

Page 78: ...Y OR FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED PLEASE REFER TO THE DOCUMENTS INCLUDED WITH YOUR BICYCLE FOR POSSIBLE FURTHER RESTRICTIONS THIS LIMITED WARRANTY GIVES THE CONSUMER SPECIFIC LEGAL RI...

Page 79: ...Forcome International Inc 2720 N Commerce Drive Ave Springfield MO 65803 888 332 8582 https youngelectricbikes com cservice fus youngelectricbikes com Rev 090722 FUS 22852200 0012...