Yueming CMA1325, Owner'S Manual

Page 1: ...Owner s Manual NestCutting Series Machine For CMA1325 CMA1625 CMA2222...

Page 2: ...rect or consequential damage or liability caused by improper use of this manual or the product Han s Yueming Laser owns the patent copyright or any other intellectual property right of this product an...

Page 3: ...n including but not limited to add remove modify unauthorized disassembly replacing parts Use the machine in the environment failing to satisfy the operating requirements Operate disobeying the specif...

Page 4: ...do not have the functions listed in this manual Please refer to the specific functions for details Due to the constantly tech update the specification for reference only subject to the real standard T...

Page 5: ...potential risks Users should carefully make sure if the processed objects are suitable for laser processing There is high voltage and potential risk in the laser machine Unauthorized disassembly by un...

Page 6: ...z Power on is strictly prohibited in case of unstable voltage of the power grid or unspecified voltage Attention Chapter two of this manual is for Safety Rules Please refer to the chapter more details...

Page 7: ...nism 5 1 2 4 Working platform 6 1 2 5 Compositions of optical mechanism 7 1 2 6 Brush pencil mechanism 7 1 2 7 Electric dual laser head mechanism 8 1 2 8 Auxiliary parts 8 1 3 Machine parameters 10 1...

Page 8: ...5 5 2 Warning for fire accident 21 2 5 6 Other risks 21 2 5 7 Measures for emergency 21 2 5 7 1 Measures for personal injury 21 2 5 7 2 Measures for fire accident 21 Chapter 3 Machine Installation an...

Page 9: ...2 3 Stroke limit and reset 42 3 3 2 4 Straightness and perpendicularity 42 3 3 3 Laser debugging 43 3 3 3 1 Light emitting test 43 3 3 3 2 Light route adjustment 44 3 3 4 Trial operation of processing...

Page 10: ...ller maintenance 51 Chapter 5 Trouble Shooting 53 Appendix 55 Appendix 1 Electric wiring diagram for No 3 controller 55 Appendix 2 The control figure of main power supply for CMA1625F 56 Appendix 3 Th...

Page 11: ...ts the industrial design and details of some types of machine may be different The compositions are subject to the actual product The following takes general CMA1325 as an example for the compositions...

Page 12: ...machine each 3 at left and right 15 turbine exhaust blower 16 Exhaust blower 18 17 10 Cutting table Beehive soleplate Strip soleplate mesh belt 1 Main unit 2 Electric control box 3 Versatile ball som...

Page 13: ...1625 is shown as following figure Fig 1 4 Illustration of CMA1625 CMA1625F is shown as following figure Fig 1 5 Illustration of CMA1625F CMA2240 is shown as following figure Fig 1 6 Illustration of CM...

Page 14: ...Man machine of CMA1325 is shown as following figure Fig 1 8 Man machine of CMA1325 Man machine of CMA1625 is shown as following figure Fig 1 9 Man machine of CMA1625 Man machine of CMA1625F is shown a...

Page 15: ...trol panel of CMA2240 is shown as follow Fig 1 11 Control panel of CMA2240 1 2 3 Compositions of movement mechanism Plane movement mechanism is composed of X axis and Y axis movement mechanisms in ver...

Page 16: ...organic glass or thick plank Fig 1 13 Working platform Feeder mesh belt Strip soleplate 7 Y axis guide rail beam each one at left and right 11 Y axis timing belt each one at left and right 1 2 3 4 5 6...

Page 17: ...me types of machine are with brush pencil function e g CMA1610ETP The brush pencil mechanism is as shown in the figure below Fig 1 15 Brush pencil mechanism 2 Electric magnet 1 Brush pencil 3 Brush pe...

Page 18: ...also some auxiliary parts like blower air pump and water tank Different types of machine are with different auxiliary parts and those are subject to the actual machine Fig 1 17 Auxiliary parts 1 Righ...

Page 19: ...piece goods under the uneven power the feeding cloth may offset left or right our company has collocated auto correct excursion machine to correct excursion when feeding The frame of correct excursio...

Page 20: ...nameplate of the machine Machine name name of machine Machine type type of the machine Refer to section 1 1 in this manual for instructions of machine type Laser type laser type configured on the mac...

Page 21: ...configured controller The following is a parameter list for CMA1325 Type machine ex factory parameter list Item A axis Z axis Y axis X axis Pulse mm 328 98 157 82 Max stroke mm 2500 1300 Control meth...

Page 22: ...e machine Aero position may differ due to different machine Zero limit level Trigger level of sensor differs due to different types of machine and configurations Setting based on actual need is requir...

Page 23: ...y 5 95 no dew Temperature 5 40 Power supply AC220V 50 60Hz Earthing Grounding resistance should be less than 5 Environment of the machine should be dry and free of interference like dust pollution vib...

Page 24: ...he machine 2 2 Safe equipment Safety machines are used for protecting personnel and unauthorized disassembly bridge group or by pass connection are strictly prohibited in case of failure with the safe...

Page 25: ...ation of training held by the manufacturer Maintenance personnel Maintenance personnel mean the technicians having received formal training for machine and electric engineering The maintenance personn...

Page 26: ...reflection provides protection Class 3A safe laser light visible to naked eyes Generally avoidance response including blink reflection provides protection Harm to naked eyes of other wave lengths will...

Page 27: ...prohibited Abide by all instructions prescribed in the operation manual Note It is a must to ensure normal operating mode Correct installation of all protective covers Keep upper cover of crossbeam c...

Page 28: ...into organic solvent or cleaning with it are prohibited It is a must to replace the laser proof glasses at the expiration 2 5 2 High voltage risk Laser module laser power supply and its high voltage l...

Page 29: ...rea with red and white band and warning sign It is a must to use insulation tools 2 5 4 Hazard of processing outgrowth During laser processing outgrowth may possibly generated and their hazard must sa...

Page 30: ...ote Make frequent check on the ventilation system Make regular cleaning and maintenance for the ventilation system Foreign matter coming into duct of the ventilation system is strictly prohibited Ensu...

Page 31: ...ther system 2 5 7 Measures for emergency 2 5 7 1 Measures for personal injury In case of personal injury the followings should be performed Stop hurting e g stop the machine disconnect the power suppl...

Page 32: ...22 Control of fire with the fire extinguisher evacuation of personnel Notify the competent management department Abide by the related regulations prescribed by the state and the company...

Page 33: ...npacking the wooden box for the machine from our company is needed in the following steps Fig 3 1 Machine packing box 1 Use the crowbar users prepare it to prize up the packing box of machine the unpa...

Page 34: ...nd laser tube box 3 1 2 Unpacking check Check on the machine and auxiliary parts after unpacking is required to ensure them free of failure caused during transportation Items to check are as below 1 C...

Page 35: ...nings held by our company and grasped the related key points relating to the installation of our laser machine Tools The related tools for installation are attached to the machine In addition users sh...

Page 36: ...o 1 into the V shape bracket as shown in the figure below Fig 3 5 Placed the laser tube Note The laser tube installation mode is different for CMA1625 series machine only need to open the upper cover...

Page 37: ...re below Fig 3 7 Finally install the laser tube power cord with high voltage and earthing at the position of two ends as figure 3 7 Attention Fix the laser tube with proper force to avoid damage again...

Page 38: ...er chiller Attention Laser power box and the high voltage cord which control the laser tube are with high voltage 20 000V and static electricity radiation The cable must be insulated and closed off an...

Page 39: ...her hand it plays the function to prevent from being burning of the material caused by laser Therefore during daily maintenance users are recommended to keep the air pipe straight free of twist Otherw...

Page 40: ...ulations of the local government Fig 3 12 L Live line of 220V AC system Safety electric switch is required for this line The switch is required to be mounted on the live line N It is popularly named a...

Page 41: ...he built in control system it can run independently without computer and do not need to install any driver No 4 controller is the athletic controller of PCI bus mastering you should insert it to the c...

Page 42: ...inner will be light automatically 3 2 2 Emergency stop button The machine equipped stop electrocircuit emergency stop button is at the two sides cover of the machine Press any stop button to stopping...

Page 43: ...panel The following is the detail of every controller The standard config of CMA1325 is No 3 controller the operation panel is shown as follow Attention After press the stop button the system will swi...

Page 44: ...lso means adjust the laser power Key switch the master switch of laser power supply and power supply of movement system The power supply switch of laser and movement take effective only open this swit...

Page 45: ...and function definition of the operation panel of CMA1625 is different from CMA1325 definition follows Power on switch of system power on the whole system press this button the control system and move...

Page 46: ...ost computer box placed the host computer and other electric parts Display used to show and operate the software interface Operation table of keyboard and mouse place the keyboard and mouse to operate...

Page 47: ...hine Water chilling system Laser power supply Computer Other auxiliary parts Power off is in the reverse sequence as Other auxiliary parts Computer Laser power supply Water chilling system Master powe...

Page 48: ...debugging has been performed In case of no accident occurred during transportation and installation there will be no any problems with the machine The followings are instructions for motor shaft movem...

Page 49: ...r CMA1625F Fig 3 24 Control panel of auto feeding machine 3 3 2 2 Pulse setting The pulse is not only decide the precision of motion but also decide whether the motion right or not Note Please refer t...

Page 50: ...ormal If the machine haven t connect the network you can export the parameter file of system to the U disk and then copy the parameter file to No 3 controller through the U disk restart the system In...

Page 51: ...anual about the detailed operation The manner to test whether the axis motion right or not control the machine go scale e g a rectangle with 100mm X 100mm test whether the distance of every side is 10...

Page 52: ...chine 3 3 2 4 Straightness and perpendicularity Before starting formal processing testing of movement straightness of each movement shaft and perpendicularity of X axis and Y axis are needed The strai...

Page 53: ...roper position of the light route and adjustment of light route is needed When no laser emitting from the spot spray firstly make check on setting of the related parameters of the laser device The fol...

Page 54: ...me light route correction is needed Light route of NestCutting series laser machine is as shown in the figure below Fig 3 29 Illustration of laser route After being emitted from the laser generator la...

Page 55: ...tion towards it For example in case of leftwards deviation adjust the laser tube to the left side in case of rightward deviation and then move the laser head to the right side In case of up or down de...

Page 56: ...the laser head to make laser focus located on surface the materials to be processed Move the laser head to the start point of processing set positioning point Open upper computer software SmartCarve4...

Page 57: ...from the processed workplace In case of long term stay of the smoke and dust in the surface of the guide pulley and linear shaft the accuracy of the machine will be greatly lowered and corrosive poin...

Page 58: ...ission belt too tight the belt is not only easily made distortion but also cause more severe abrasion of the bearing if too loose transmission accuracy and sensibility will be lowered Therefore you sh...

Page 59: ...ge to the machine It is a must to make regular check on working state following the steps below Start up the machine to have the laser head reset Operate the machine to make the movement shaft move to...

Page 60: ...surface will release plenty of gas and flying objects The gas and flying objects may cause harm to the lens When dirt falls on surface of the lens it will absorb energy from the laser beam causing th...

Page 61: ...e laser tube automatically flow into the water tank open the water tank take the water pump out and clean dirt on the water pump Thoroughly clean the water tank replace ready the circulation water pla...

Page 62: ...of the water chiller for a thorough drainage of water from the water chiller Open protective cover of the water chiller and pour purified water into the water chiller Start up the machine observe if t...

Page 63: ...ing Check if water circulation is smooth Clean water tank dredge water hose If power voltage is table Install a stabilizer to input power supply 5 Wrong figure size User adopts PLT output in CoreIDraw...

Page 64: ...it during movement Improper setting of motor parameters cause missing step to the motor Damaged drive or motor Motor line broken or poor contact Set to the correct movement parameters Change the driv...

Page 65: ...55 Appendix Appendix 1 Electric wiring diagram for No 3 controller 3rd controller DC I O Laser device...

Page 66: ...ply for CMA1625F Power supply socket of water chiller Power supply socket of 1 exhaust blower Power supply socket of 2 exhaust blower Power supply socket of air blower Laser tube Ampere indicator Lase...

Page 67: ...57 Appendix 3 The control panel and I O config for CMA1625F Reset Repeat Orientation Start pause...

Page 68: ...58 Repeat Reset Start pause...

Page 69: ...59 Appendix 4 Export Config of CMA1625F Air blower enable Exhaust blower enable 1 Exhaust blower over loading 2 Exhaust blower over loading Pen and Electric magnet enable...

Page 70: ...our utmost efforts to ensure the accuracy of the contents of this manual We do not assume any responsibility caused by misspellings and typing errors Your comments will be highly appreciated All right...