Zander Aachen ZX20T, Operating Manual

Page 1: ...Operating Manual FPGA based High Speed Industrial PLC ZX20T TP TC...

Page 2: ...ander aachen de www zander aachen de 2 Operating Manual ZX20T TP TC H Zander GmbH Co KG Am Gut Wolf 15 52070 Aachen Germany info zander aachen de www zander aachen de Part No E61 335 10 Edition L06 Th...

Page 3: ...4 Disclaimer and warranty 8 3 5 Function 8 3 6 Device diagram 9 3 6 1 ZX20T 9 3 6 2 ZX20TP ZX20TC 9 4 Assembly 10 4 1 Assembly on the support rail 10 4 2 Removal from the support rail 11 5 Electrical...

Page 4: ...LEDs 27 8 2 6 Step 6 Connection to a network 27 8 2 7 Step 7 Connecting the digital outputs 27 8 2 8 Step 8 Connecting the power supply of the digital outputs 28 9 Diagnosis 28 10 Maintenance repair a...

Page 5: ...r no 589002 and ZX20TC order no 589003 1 2 Target group Electricians installation commissioning and service personnel with appropriate knowledge in handling automation technology components 1 3 Legend...

Page 6: ...e observe the national guidelines which are valid for the com missioning of the device The electrical connection of the device must take place only when the voltage supply is switched off This also ap...

Page 7: ...lso offer an Ethernet network connec tion This allows a connection to a computer for programming and configuration as well as connecting with another device or in a network The programming is carried...

Page 8: ...the network all controllers operate with equal rights multimaster With PROFINET the controller ZX20TP can be connected as a slave With EtherCat the controller ZX20TC can be connected as a slave 3 4 Di...

Page 9: ...9 Operating Manual ZX20T TP TC 3 6 Device diagram 3 6 1 ZX20T 3 6 2 ZX20TP ZX20TC Fig 1 Device diagram ZX20T Power FPGA Controller ZX20T Digital Outputs Digital Inputs Ethernet 02 03 01 U L M M 04 06...

Page 10: ...rail Maintain a mounting distance of minimum 5 mm from the adjacent devices which generate heat Ensure that there is sufficient heat dissipation in the switch cabinet Keep enough place for the wiring...

Page 11: ...w zander aachen de 11 Operating Manual ZX20T TP TC 4 2 Removal from the support rail Pull out both orange slide locks above and below one after the other using a screwdriver blade width max 3 5 mm see...

Page 12: ...vere interference Maintain a mini mum distance of 20 cm from such cable tracks It is recommended to use Ethernet cable of Category 7 for networking Tighten the screws of the connecting terminals with...

Page 13: ...igital inputs U Positive voltage for the digital outputs Digital Input 01 20 Digital inputs Digital Output 01 16 Digital outputs ZanderNet Ethernet interface PROFINET IO Device PROFINET interface only...

Page 14: ...le voltage at the terminals is approx 27 5 V 24 V 15 see chapter 12 Technical data The positive voltage must be connected to terminal L and 0 V to M for wiring The PE potential of the voltage supply m...

Page 15: ...at low resistance to the 0 V potential of the operating voltage A SELV PELV voltage supply according to IEC 61558 2 6 with output voltage limitation in case of failure must be used If a signal is appl...

Page 16: ...he 0 V potential of this voltage source must be connected with the 0 V potential of the operating voltage supply For processing very fast input signals it is recommended that they should be connected...

Page 17: ...on of the digital inputs unshielded 108 0V 18 30V 24 V 0 V U Power L M M Digital Input 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 Pwr Digital Output Digital Input U Power L M M Digita...

Page 18: ...rwise 0 V is applied All digital outputs are permanently short circuit proofed When controlling inductive loads a protective circuit in the form of a freewheeling diode or a varistor must be used It i...

Page 19: ...f the outputs are enabled the voltage generated at the connecting terminals U and M are connected through to the outputs The voltage at U and M can deviate from the supply voltage UB For the permitted...

Page 20: ...wnloads to the PLC The program is created in the PLC programming language Structured Text You can download the final program via the Ethernet interface which is marked on the device with the symbol Th...

Page 21: ...the same network is also possible If two controllers have to be connected they can be connected directly from control ler to controller via an Ethernet cable No further devices are required If more th...

Page 22: ...H A B 108 ZX20T TP TC PROFINET IO Device EtherCAT Slave ZanderNet Pwr Digital Ou tput Digital Inp ut 108 ZX20T TP TC PROFINET IO Device EtherCAT Slave ZanderNet Pwr Digital Ou tput Digital Inp ut 108...

Page 23: ...onally equivalent Thus it is possible to connect a further PROFINET IO Device due to an integrated network switch The GSDML file must be integrated into the PROFINET IO Controller configuration by its...

Page 24: ...ect it with the left port OUT of the ZX20TC The EDS file must be integrated into the EtherCAT Master configuration by its configuration software The maximum size of input and output data which can be...

Page 25: ...states If there is a possibility of dangerous movements or hazardous situations in the overall system a risk evaluation must be carried out in conformance with the machine directive If additional meas...

Page 26: ...upply after the connection The green Pwr LED indicates that the PLC is switched on 8 2 3 Step 3 Programming the PLC For program transfer the PLC must be connected to an existing network to which the c...

Page 27: ...described in chapter 7 1 Networking via Ethernet If the device is to be used within a PROFINET network proceed as described in Chapter 7 2 Networking via PROFINET If the device is to be used within a...

Page 28: ...LED with the Pwr marking indicates the operating voltage supply see fig 14 The states of all digital inputs can be seen via the Digital Input LEDs whereas the states of the digital outputs are displa...

Page 29: ...yellow Bus module is booting yellow On Off Device is deactivated or Bus module is defective BF red On No configuration No bad connection red Flashing with a period of 2 Hz No data exchange Off No fai...

Page 30: ...ashing Invalid configuration red Single Flash Local failure The slave device application changed the EtherCAT status autonomously red Double Flash Process data Watchdog Timeout Off No failure RUN gree...

Page 31: ...epair and replacement Provided the device has been commissioned properly maintenance work is not required Only the manufacturer is allowed to carry out repairs on the device If the user opens the devi...

Page 32: ...Gut Wolf 15 52070 Aachen Germany Phone 49 241 9105010 Fax 49 241 91050138 info zander aachen de www zander aachen de 32 Operating Manual ZX20T TP TC 11 Dimensional drawing Fig 15 Connection terminals...

Page 33: ...Inputs Number of digital inputs 20 Input voltage 18 30 V Input current 7 mA Galvanic isolation no Low level 5 V High level 18 V Noise suppression Configurable see prog manual Max switching delay 0 1...

Page 34: ...parallel connection of an additional resistor Environmental Data Ambient temperature 0 C to 50 C Storage temperature 20 C to 80 C Humidity rating 93 r F at 40 C non bedewing Vibrations acc to EN 6113...

Page 35: ...delivered via a conveyor At position 1 these components shall be checked for their maximum height Therefore a light barrier is used to check whether the individual components exceed the specified maxi...

Page 36: ...or at position 3 and Licht2 to the light barrier at position 4 These are assigned to specific input terminals namely 1 2 3 and 4 via the command AT Under VAR_OUTPUT the output variables are declared T...

Page 37: ...orting If the color is wrong and the light barrier is passed Fail2 is set to 1 otherwise Fail2 is set to 0 Finally the output signals are assigned For this purpose the outputs are switched over a defi...

Page 38: ...r timerDoor1 timerDoor2 END_VAR LOGIC PART Debouncing of the input signals of the light barriers Licht1 TDB 200ms Licht2 TDB 200ms If 1 light barrier 2 is activated and 2 the component is detected as...

Page 39: ...Door1 ENABLE 1 timerDoor1 RESET Fail1 timerDoor1 POL HIGH timerDoor1 MODE SINGLE_SHOT timerDoor1 1200ms As soon as Fail2 is active timerDoor2 is restarted and delivers a high signal for 1200 ms timerD...

Page 40: ...Programming the PLC For programming the controller is connected to a computer via the Ethernet interface The PLC is programmed using the EX_PRESS 5 software After the program code has been successful...

Page 41: ...utputs Fig 18 shows the connection of the digital outputs Here as with the connection of the inputs correct wiring must be ensured The control of the first trap door must be connected to terminal 1 an...

Page 42: ...utputs At last the power supply of the digital outputs is connected Connecting the power supply of the digital outputs is performed as described in chapter 5 6 1 Digital outputs Abb 18 Connecting the...

Page 43: ...H ZANDER GmbH Co KG Am Gut Wolf 15 52070 Aachen Germany Phone 49 241 9105010 Fax 49 241 91050138 info zander aachen de www zander aachen de 43 Operating Manual ZX20T TP TC 14 Declaration of Conformity...

Page 44: ...r aachen de www zander aachen de 44 Operating Manual ZX20T TP TC 15 Service For service requirements please contact H Zander GmbH Co KG Am Gut Wolf 15 52070 Aachen Germany Service line Within Germany...