Zap DUDE 2010, Owner'S And Operator'S Manual

Page 1: ...d specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there may be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold This use...

Page 2: ... pod Step 4 Verify the gear selector is in the N position Step 5 Verify the Red Cut Out Button is pulled to the OUT position Step 6 Turn the key clockwise to the ON position the center orange power light will light up This indicates power is active The State of Charge meter will also activate showing the battery charge level Step 7 Choose the drive selector D for Drive or N for Neutral or R for Re...

Page 3: ...ical driving suggestions 25 4 Suggestion on slippery road driving 25 5 Suggestion on parking brake 25 Chapter 5 Emergency Conditions 1 Vehicle refuses to start 26 2 Vehicle stops running 26 3 Braking trouble 26 4 Steering trouble 26 5 Light changing 26 6 Deflated tires 27 7 Emergency towing 29 8 Anchoring 29 Chapter 6 Service and Maintenance 1 Cleaning and maintenance 30 2 Routine maintenance 31 3...

Page 4: ...ator s Manual 4 100 ELECTRIC RANCH HAND ATV General Information 1 Overall Dimensions Fig 1 ATV Controls 1 Lights 2 Horn 3 Drive 4 Power 5 Reverse 6 State of Charge 7 Key 8 Throttle 9 Cut Out Power Button 8 5 4 6 2 1 7 3 9 ...

Page 5: ...l 5 100 ELECTRIC RANCH HAND ATV Fig 2 ATV Controls Cont 1 Trailer Hitch 2 High Beam Controls 3 Headlight Controls 4 Direction Controls 5 Removable Mirror 6 Parking Brake to engage hold handle bar in and lock into position 1 4 5 6 2 3 ...

Page 6: ...ustomer service line 800 251 4555 between the hours of 8am and 5pm Monday through Friday PST or PDT during the daylight saving time You will be instructed how to proceed A COPY OF THE SALES RECEIPT IS RE QUIRED YOUR ATV CAN BE HAZARDOUSTO OPERATE A collision or rollover can occur quickly even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper...

Page 7: ...r child can understand them Children differ in skills physical abilities and judgement Some children may not be able to operate an ATV safely Parents should supervise their child s use of the ATV at all times Parents should permit continued use only if they determine that the child has the ability to operate the ATV safely It is very important that every child who rides the ATV should complete a t...

Page 8: ...t is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep both hands on the handlebars and both feet on the footrests ofthe ATV du...

Page 9: ...n a new area Never attempt to operate over large obstacles such as large rocks or fallen trees Always follow proper procedures when operating over obstacles as described in this manual Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautiou...

Page 10: ...chances of an accident or equipment damage Always inspect your ATV each time before riding and make sure it is in a safe operating condition Refer to the INSPECTION AND MAINTENANCE section in this manual ITEMSTO CHECK Steering Smoothness No restriction of movement No play or looseness Brakes Proper brake lever free play enough brake force Hand brake effectiveness Proper tire air pressure Enough tr...

Page 11: ...d of time 30 minutes before sunset to 30 minutes after sunrise SAFETY GEAR A DOT approved motorcycle helmet is the most important part of your safety gear A DOT approved motorcycle helmet can help prevent a serious head injury Choose a helmet that fits snugly Motorcycle dealers can help in selecting a good quality helmet which fits properly You should wear eye protection when you ride If a rock or...

Page 12: ...to contact with the rear wheels which could injure you or cause an accident Always keep both hands on the handlebars and both feet on the foot rests of your ATV during operation Use extra care when operating this ATV on unfamiliar terrain You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control Go slowly and be extra car...

Page 13: ...erturn Always follow proper procedures for turning as described in the owner s manual Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed To turn the ATV the rider must use the proper technique Because this vehicle has a solid rear axle both rear wheels always turn at the same speed This means that if the rear wheels are getting equal traction t...

Page 14: ...d in this owner s manual Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at a high speed An obstacle a sharp drop or another vehicle or person could be on the other si...

Page 15: ...ach at walking speed 2 Rise up slightly on the footrests 3 Pull up on the handlebar and apply a little throttle as the front wheels reach the obstacle 4 Lean forward and release the throttle after the front wheels are over the obstacle Remember that some obstacles are too high for your ATV or for your abilities If you are not sure that you can safely cross over an obstacle back up and ride around ...

Page 16: ... a warmer area to thaw out the brakes After the motor has been started check the brakes Do this inspection on level ground and do not exceed the walking speed Be sure to check the operation of both front and rear brakes If the brakes do not work adequately stop riding the ATV Bring the ATV to a warmer area to allow the brakes to thaw out After the brakes thaw dry them by applying them several time...

Page 17: ...istant clothing such as thermal underwear snowmobile suits lined gloves lined boots and wool socks Riding on snow covered terrain even with care could be hazardous Snow may cover rocks holes ice or other hazards that can cause loss of control Severe injury or death could occur if you lose control of the ATV Go slowly and be careful when riding on snow covered terrain Always be alert to changing te...

Page 18: ...ou use accessories Accessory Use andVehicle Loading Guidelines 1 The weight of the rider must never exceed the vehicle s load capacity of 285 lbs 2 Check accessory mounting brackets and other attachments to make sure they provide a rigid non movable mount 3 Accessories added to the handlebar of the ATV should be as light as possible The extra weight would cause the vehicle to be harder to steer 4 ...

Page 19: ...he ATV to wear more quickly Perform maintenance more often than shown in the chart If you have any questions regarding maintenance intervals consult your authorized service center or call ZAP It is very important to inspect and maintain your ATV regularly Follow the guidelines in the chart The intervals between periodic services in months are shown At the end of each interval be sure to perform th...

Page 20: ...At the beginning or end of charging turn off the charger first in order to prevent electric spark and explosion Charge in a well ventilated area DO NOT smoke around batteries and keep away from open flame To avoid possibility of explosion always connect battery cable in the order specified RED first BLACK last An exploding battery can cause serious injury or death Batteries contain sulfuric acid A...

Page 21: ...procket consult ZAP or your local service center WARNING Failing to maintain the chain properly before each riding could be hazardous Riding with the chain in poor condition could lead to an accident Be sure to inspect and maintain the chain before riding according to these guidelines Inspecting the Drive Chain When inspecting the chain look for the following Loose pins Damaged rollers Dry or rust...

Page 22: ...he size and type tires specified Always maintain proper tire air pressure as described in this section Front Rear Size AT23X7 10 AT22X10 10 Cold Tire Air Pressure Front 6 5 0 5 psi 21 3 5Kpa Rear 6 5 0 5 psi 21 3 5Kpa Operating this ATV with improper modifications Improper installation of accessories or modifications to this vehicle may cause changes in handling which in some situations could lead...

Page 23: ... kit and a tire air pump with you Failing to inspect and maintain your ATV s brake system properly could be hazardous Improper maintenance of the brake increases your chance of having an accident Be sure to inspect the brake before riding according to the INSPECTION BEFORE RIDING section Always maintain your brakes according to the MAINTENANCE SCHEDULE WARNING Operating the ATV in harsh conditions...

Page 24: ...e on the vehicle Increase intervals when you use your ATV in severe conditions Your authorized service center may offer general lubrication services as shown in the MAINTENANCE CHART Failing to troubleshoot a problem correctly would damage your ATV Improper repairs or adjustments may damage the vehicle Such damage may not be covered under warranty If you are not sure about the proper action consul...

Page 25: ... your ATV for any problems that may have occurred during your last ride STORAGE PROCEDURE If you do not use your ATV for an extended period it will need special service requiring appropriate materials equipment and skill For this reason we recommend that you trust this maintenance work to your authorized service center If you wish to service the machine for storage yourself follow the general guid...

Page 26: ...children and other adults living in your household 12 Occupation check all that apply You Spouse Received as a gift Advertisement Brand name Friend s relative s recommendation Green qualities Product brochure Price Review in media internet Salesperson s recommendation Store display Leisure fun travel Commuting to work Short errands Primary vehicle No one else in household 1 Male Female Age in yrs ...

Page 27: ...egular basis 20 Using the numbers in the above list please indicate your 3 most important activities ____ _____ _____ 01 Bicycling 02 Golf 03 Physical Fitness Exercise 04 Running Jogging 05 Snow Skiing 06 Tennis 07 Camping Hiking 08 Fishing 09 Hunting Shooting 10 Powerboating 11 Sailing 12 Grandchildren 13 Needlework Knitting 14 Sewing 15 Flower Gardening 16 Vegetable Gardening 17 Crafts 18 Buy Pr...