Zenbooth Duo, Build Instructions

Page 1: ...01 01 Zenbooth Duo Build Instructions...

Page 2: ...02 02...

Page 3: ...duction Product Specs Tools Needed Tools Included Hardware List Small Parts Wall Panels Large Parts Assembly Instructions Product Quality Damage Warranty Notes Page 03 04 05 05 06 07 08 09 10 32 33 34...

Page 4: ...nbooth designs and manufactures all of its products in Berkeley California We are committed to offering the highest quality possible while constantly reducing our environmental impact to a minimum We...

Page 5: ...losing door 18 8 door handle Weight 900 lbs Desk Surface height range of desk 29 55 Surface dims 34 x 21 WxD Sound control 4 thick walls containing recycled cotton denim insulation Power Data Unit Dua...

Page 6: ...W TOOLS INCLUDED Point Size 3 Phillips Drive Bit Point Size 2 Phillips Drive Bit Point Size 2 Square Drive Bit Hex Key 3mm Door Handle assembly Hex Key 4mm Spring Hinge Shims 4x PARTS OVERVIEW TOOLS N...

Page 7: ...counts include one spare 27 x 2 Square Drive Screws Walls Floor Door Jam 7 x 1 Phillips Drive Screws Desktop Column to Wall 61 x 1 1 2 Phillips Drive Screws Door Frame Door Header 25 x 1 2 Phillips D...

Page 8: ...OX Outside Inside Door Handle 2 x Desktop 1 x Electric Lift 1 x Rear Wall Panel Dividers 2 x Top Bottom Duct 1 x Rear Wall Stud 1 x Door Frame Trim 6 x Door Frame Header 1 x Door Frame Header Cap 1 x...

Page 9: ...WALL PANELS Interior Left Wall 1 x Exterior Rear Left Wall 1 x Exterior Rear Right Wall 1 x Interior Right Wall 1 x Exterior Side Wall 1 x Exterior Side Wall 1 x Insulation Acoustic Paneling Insulati...

Page 10: ...Interior Rear Left Wall 1 x Interior Rear Right Wall 1 x Interior Front Wall Left 1 x Exterior Front Wall Right 1 x Interior Front Wall Right 1 x Insulation Acoustic Paneling Insulation Acoustic Pane...

Page 11: ...011 011 PARTS OVERVIEW LARGE PART BOX Skylight 2 x Top 1 x Base 1 x Door 1 x...

Page 12: ...d as a result of shipping report them to us with a photo before assembling so we can send you a replacement part After assembly use a damp rag to wipe down any dust created in the installation process...

Page 13: ...Base on level ground Interior Rear Left Wall Insert the Interior Rear Left Wall into the Left side of the Floor Step 02 Base 1 x Rear Front Note Make sure the ground is level and flat ASSEMBLY NOTES I...

Page 14: ...ft Wall into the joining grooves of the Base and Left Wall Step 03 ASSEMBLY NOTES Be sure the top of all walls are flush throughout your build once the Walls are set The bottom of the Walls should sit...

Page 15: ...015 015 Left Wall Assembly Using 2 square drive screws fasten the Interior Left Wall to the Interior Rear Left Wall Step 03 ASSEMBLY NOTES 2 x 2 Square Drive Screws Pilot Hole...

Page 16: ...rior Rear Left Wall Rear Wall Stud Using 2 square screws fasten the Rear Wall Stud to the Interior Rear Walls 2 x 2 Square Drive Screws Rear Wall Stud 1 x ASSEMBLY NOTES Be sure the top of all Walls a...

Page 17: ...Panel Dividers 1 x 017 017 Step 05 Rear Wall Panel Dividers Press a Panel Divider onto the Interior Left Rear Wall ASSEMBLY NOTES...

Page 18: ...l 1 x 018 018 Interior Rear Right Wall Insert the Interior Rear Right Wall to the Base and join to the Panel Divider Step 06 ASSEMBLY NOTES Be sure the top of all Walls are flush throughout your build...

Page 19: ...LY NOTES Interior Right Wall Insert the Interior Right Wall into the Base and Interior Rear Right Wall Using 2 square drive screws fasten the Interior Right Wall to the Interior Rear Right Wall Step 0...

Page 20: ...he Exterior Front Left Wall to the Base and join it to the Left Interior Wall Using 2 square drive screws fasten the Exterior Front Left Wall to the Interior Left Wall ASSEMBLY NOTES 2 x 2 Square Driv...

Page 21: ...ront Right Wall 1 x ASSEMBLY NOTES Exterior Front Right Wall Insert the Exterior Front Right Wall to the Base and join it to the Interior Right Wall Using 2 square drive screws fasten the Exterior Fro...

Page 22: ...Frame Header Slide the Door Frame Header into the slots on the Interior Front Walls Using 1 1 2 square drive screws fasten the Door Frame Header Step 09 ASSEMBLY NOTES 2 x 1 1 2 Square Drive Pilot Ho...

Page 23: ...ront Left Wall Insert the Interior Front Left Wall to the Base Using 2 square drive screws fasten the Interior Front Left Wall to the Left Interior Wall ASSEMBLY NOTES Interior Front Left Wall 1 x 2 x...

Page 24: ...ll Interior Front Right Wall Insert the Interior Front Right Wall to the Base Using 2 square drive screws fasten the Interior Front Right Wall to the Right Interior Wall Interior Front Right Wall 1 x...

Page 25: ...Exterior Side Wall Insert the Exterior Side Wall into the Base and Exterior Front Right Wall ASSEMBLY NOTES Exterior Side Wall 1 x Be sure the top of all Walls are flush throughout your build once th...

Page 26: ...Step 13 Insert Side Wall Insert the Exterior Side Wall into the Base and join to the Left Exterior 026 026 Exterior Side Wall 1 x Be sure the top of all Walls are flush throughout your build once the...

Page 27: ...de of the Exterior Side Walls Top Bottom Duct 1 x Light Cord Detach the light cord from it s holder before installing the top duct Once the duct has been put in place feed the light cords through the...

Page 28: ...Rear Right Wall and retrieve Power Cord Make sure you pull the Power Cord through the opening in the Exterior Rear Right Wall Secure the Power Cord inside the Cord Catch as shown in the detail illust...

Page 29: ...029 029 ASSEMBLY NOTES Step 15 Fasten Right Exterior Rear Wall Using 2 square drive screws fasten the Exterior Rear Right Wall 2 x 2 Square Drive Screws Pilot Hole...

Page 30: ...ASSEMBLY NOTES Step 16 Connect Fan Cord Connect the 2 Pin Fan connectors Secure the Fan Cord inside the Cord Catch as shown in the detail illustration Connect Fan Cord 030 030 Fan Cord...

Page 31: ...ASSEMBLY NOTES Step 17 Hatch Plate Once all cords have been connected and cleared insert the Hatch Plate and move the Grommet in place 031 031...

Page 32: ...ASSEMBLY NOTES Step 18 Install Panel Divider Insert the Panel Divider into the Right Exterior Rear Wall 032 032 Panel Divider 1 x...

Page 33: ...ep 19 Fasten Left Exterior Rear Wall Repeat Step 15 to install Left Exterior Rear Wall Please see the top down illustration for correct Wall placement ASSEMBLY NOTES 033 033 Exterior Rear Left Wall 1...

Page 34: ...Step 19 Fasten Left Exterior Rear Wall Using 2 square drive screws fasten the Exterior Rear Left Wall ASSEMBLY NOTES 034 034 Pilot Hole...

Page 35: ...Step 20 Insert Panel Divider Complete the front assembly by inserting the two Panel Dividers into the slot at the top of the Door Frame ASSEMBLY NOTES 035 035 Panel Divider 2 x...

Page 36: ...eader Cap Install the Door Frame Header at the top of the Door Frame Using 1 1 2 Phillips Drive Screws fasten the Door Frame Header Cap Make sure the weather is facing to the exterior of the booth Doo...

Page 37: ...the Door Frame Hinge Side Left by aligning the top against the left corner of the Door Header first then bottom out the frame with the Base Using 1 1 2 Phillips Drive Screws fasten the Door Frame on...

Page 38: ...Strike Side Right Complete the Door Frame by inserting the Door Frame Strike Side Right Make sure all parts are aligned and joined correctly Using 1 1 2 Phillips Head Screws fasten the Door Frame Doo...

Page 39: ...op of the booth until it is seated Next while standing on a step ladder locate the eight pre drilled holes on the top and drive the 1 1 2 Square Drive Screws into each pilot hole to attach the Ceiling...

Page 40: ...the Skylights on the Top of the booth Align the Skylights with the corner marks as to not obstruct the ventilation Once in position drive the 2 Square Drive Screws into it to secure it in position ASS...

Page 41: ...1 Step 26 Fasten The Walls Use the 2 Square Drive through the pre drilled pilot holes at the bottom of the Interior Walls to attach the booth to the Base 6 x 2 Square Drive Screws ASSEMBLY NOTES Pilot...

Page 42: ...nd Screws attach the two Hinge Plates Top Bottom to the Door Frame of the booth Make sure the Hinges are carefully inserted into the pockets in the Door Frame ASSEMBLY NOTES Hinge Plate Top Hinge Plat...

Page 43: ...ASSEMBLY NOTES 043 043 Attach Hinges to Door Use 1 2 Phillips Screws to attach Top and Bottom Hinges to Door Step 28 Hinge Plate Top Bottom 2 x 8 x 1 1 2 Phillips Drive Screws Door 1 x...

Page 44: ...w the Door Handle to the provided bolts through the Door Frame Attach Inside Door Handle Use the provided 3mm hex key to tighten the small hex bolts in the Handle to secure it Outside Inside Door Hand...

Page 45: ...or on Hinges Hang the Door on the mounted Hinges With the Door hung in place connect the positioned Spring Hinge Middle to the door It may be necessary to open the Door 180 degrees to mount this Hinge...

Page 46: ...wing from the adjustment end of Hinge to increase tension and insert locking pin loosely in adjusting hole Release Hex Wrench until locking pin contacts side of adjusting hole Remove Hex Wrench and ch...

Page 47: ...ASSEMBLY NOTES Step 24 Install Door Frame Trim Hinge Side Text Needed 047 047 Door Frame Trim Hinge Side 1 x...

Page 48: ...ASSEMBLY NOTES Step 24 Install Door Frame Trim Header Lower 048 048 Door Frame Trim Header 1 x...

Page 49: ...ASSEMBLY NOTES Step 24 Install Door Frame Trim Strike Side Lower 049 049 Door Frame Trim Strike Side 1 x...

Page 50: ...Step 25 Install Interior Trim Strike Side Please repeat ASSEMBLY NOTES 050 050...

Page 51: ...r Sweep Once the Door has been placed the Automatic Door Sweep needs to be adjusted to provide propper closure Start by dialing the plunger in clockwise direction to allow for more Door Sweep drop ASS...

Page 52: ...nst the upper right interior corner of the booth Door Frame and drive the 3 self tapping screws into the metal of the Door Frame until the Magnetic Latch is firmly attached to the Door Frame ASSEMBLY...

Page 53: ...Driver bit loosen the 1 2 Hex Panhead screws which are preinstalled to the Desktop bracket Please make sure the pilot holes are properly alligned Pilot Hole 2 x Each Side 053 053 Desktop 1x Electric L...

Page 54: ...he Wall Power Supply Connect Plug in the Column Plug the yellow cord from the front of the column into the cable protruding from the silver box Next plug the Power Cord into one of the available outle...

Page 55: ...ASSEMBLY NOTES Step 29 Relocate Booth After completing the build move booth into its final position 055 055...

Page 56: ...nstitutes acceptance of the merchandise In cases of missing OEM parts and workmanship defects Zenbooth will absorb the costs associated with replacing and shipping the necessary parts to complete your...

Page 57: ...NOTES 057 057...

Page 58: ...058 058...

Page 59: ...059 059...

Page 60: ...060 060 Zenbooth Inc 650 University Ave Suite 10 Berkeley CA 94710 Copyright 2020 All Rights Reserved V6...