Zener SMARTSTART 6000, Networking Manual

Page 1: ...ZENER VARIDRIVE SOLUTIONS ZENER SMARTSTART 6000 Networking Guide Modbus RS485 Ethernet...

Page 2: ...3 wire control can be utilised to help avoid unintended motor starts Essential Services Override ESO request via network should only be used as backup to the normal local ESO request Contact Zener fo...

Page 3: ...11 4 1 2 Modbus Exception Codes 11 4 1 3 Modbus Map 11 5 Starter Monitoring and Control 12 5 1 Starter Status 12 5 2 Network Control Permission Enable 12 5 3 Control Command Flags 12 5 4 Network Cont...

Page 4: ...6 6 2 Adjust Ramp Settings between Starts 16 7 Data Representation 17 7 1 Supported Data Types 17 7 2 Data Encoding Byte Order 17 7 3 Units of Measurement 17 7 4 Encoding of Status Objects Read Only 1...

Page 5: ...etwork access permissions Comprehensive network diagnostic alarms and screens Easily configured via the Network menu 1 1 References This document uses n shorthand to reference the following documents...

Page 6: ...h CAT5 cabling LEN Length e g length error packet too short or broken up Local Local control and or configuration e g configurable input to force local LSB Least Significant Bit bit 0 Master Legacy te...

Page 7: ...automatic assignment N20 IP Address 0 0 0 0 DCHP Set number of 1 s in the subnet mask CIDR notation N25 IP Mask Bits 24 Connect Are site schematics or network cabling guidelines available Phone number...

Page 8: ...High when bus idle Note 2 23 RS485 DATA D0 A A Brown Low when bus idle Note 2 24 RS485 COM Common C C Green Signal common isolated ETHERNET PORT CAT5 cable RJ45 on RHS of Smartstart 6000 Procedure 1...

Page 9: ...larity Check suitable line terminators and biasing resistors are installed Check network wiring ERR Communication error occurred Message is corrupt discarded Data link settings are incorrect baud pari...

Page 10: ...atus Summary Network Diagnostic Flags in hex as per Smartstart Modbus map 2 C0 ReqsAok 12345 C1 BusMsgs 12345 Count of requests processed normally Note 2 Count of error free bus messages Note 4 C2 Bus...

Page 11: ...ead back configuration data where validation is required 4 1 3 Modbus Map The Smartstart 6000 Modbus Map is fully defined in 2 and consists of the following groups Group Name Access Comments Product I...

Page 12: ...owing control flags are supported Flag Description Reset 0 1 Attempts to reset trip alarm Motor may start Enable 1 enables start and run of motor 1 0 initiates motor stop Start 1 start motor provided...

Page 13: ...able and Local are wired to a three 3 position changeover switch e g LOCAL OFF REMOTE and Start is wired to N O START button Start input is only functional when the Local input is asserted 5 6 Network...

Page 14: ...it 0 1 Save configuration settings to NVM Note 2 Rollback 0 1 Recall configuration settings from NVM Notes 1 Enable must be asserted to permit other configuration commands and allow writes to the sett...

Page 15: ...it completed changes take effect when after motor is off Load Rollback command or abort Control supply start or abort Load settings from NVM Defaults Not available Restore Defaults command Retrieve fa...

Page 16: ...uration recommended Commit setting changes Issue commit command to save settings to NVM Installer Check settings Use menu system to check the Smartstart is configured as expected to suit installation...

Page 17: ...code 16 bit registers The Smartstart also uses the big endian convention for larger data objects so the first register contains the most significant 16 bits For example a UINT32 of value 200 000 is en...

Page 18: ...yed 4 Reserved 5 K Kick Start 6 A Accelerating 7 U Up To Speed 8 V Overtime 9 C Continuous 10 Reserved 11 B Bypass 12 D Decelerating 13 w Deflux wait 14 W Cooling wait 15 T Tripped 16 P AR Pending 17...

Page 19: ...bled 2 Read Only 3 Setup default Set level of access a local user has to view and or change settings For high security the menu can be hidden or read only D02 Default Screen 1 Clock Net 2 Overview def...

Page 20: ...ault 1 1 2 3 normal 2 3 2 1 reverse Set required phase sequence of line supply Can be used to prevent pumps running in wrong direction P11 Overtime Alarm P21 Voltage Imbalance Alarm P31 Current Imbala...

Page 21: ...er OL Trip 14 Motor OL Trip 15 Motor OT Trip 16 Phase Rotation 17 Digital Input Trip 18 Over Time 19 Voltage Imbalance 20 Current Imbalance 21 Under Current 22 Over Current 23 Under Torque 24 Over Tor...

Page 22: ...485 2 wire cabling 1 twisted pair plus Common Note 3 Connector Type Screw terminals Data Data Common Screen Grounding Common is isolated ground screen terminal available Note 4 Line Isolation Yes Via...

Page 23: ...nk Activity on RJ45 connector Isolation Yes Via Ethernet magnetics Diagnostics Net Boot displayed while Ethernet adapter boots up Net FLT and warning W08 ETH PORT FLT displayed on boot failure Other d...

Page 24: ...6 Dec Adr 1086 Register address used within protocol base 10 Bit Identifies bit position for type BOOLEAN 0 LSB GROUP NAME OPERATING STATUS Title of related group of data objects see section 4 3 Data...

Page 25: ...ip log most recent trip 0 7 Operating State UINT8 low ENUM Operating state at time of trip see NG 8 15 Trip Code UINT8 high code Cause of trip see T codes in user manual 41034 0x0409 1033 Trip Log 1 T...

Page 26: ...ted prewarning 10 Motor Undercurrent Detect BOOLEAN 1 light load detected prewarning 11 Motor Undertorque Detect BOOLEAN 1 light load detected prewarning 12 Voltage Imbalance Detect BOOLEAN 1 imbalanc...

Page 27: ...12 Voltage Imbalance Trip BOOLEAN 1 imbalance timeout 13 Brake Fault Trip BOOLEAN 1 brake fault timeout 14 Reserved BOOLEAN 15 Other Alarm Trip BOOLEAN 1 Another alarm has tripped see Trip Code 41074...

Page 28: ...ESO Input BOOLEAN 1 local ESO request overrides protection 7 Par2 Input BOOLEAN 1 selects alternate ramp settings 8 Reserved to bit 15 BOOLEAN 401076 0x0433 1075 Programmable Signal Flags 1 0 Trip Si...

Page 29: ...able BOOLEAN 1 Net Config Enable flag recently set 60s T O 13 Network Config Action BOOLEAN 1 Net Config cmd change or settings write 3s T O 14 Network Config Blocked BOOLEAN 1 Net configuration opera...

Page 30: ...s 4 Ramping BOOLEAN 1 regulating conduction kick accel or decel 5 Starting BOOLEAN 1 ramp up active starting includes kick start 6 Kick Start BOOLEAN 1 kick start boost active 7 Overtime BOOLEAN 1 acc...

Page 31: ...x0444 1092 Power Factor 1 INT16 0 001 Power factor cos phi signed 41094 0x0445 1093 Motor Thermal Capacity 1 UINT16 0 1 Thermal capacity remaining trips at 0 41095 0x0446 1094 Motor Thermistor Resista...

Page 32: ...nancy Check failed CRC 14 Bad Request Received exception BOOLEAN 1 exception occurred processing request 15 Exception Response Sent BOOLEAN 1 exception response sent after bad request 41114 0x0459 111...

Page 33: ...2050 Reserved 2 For future compatibility only write zero here DISPLAY SETTINGS 16 READ WRITE For write access see Networking Guide NG 42053 0x0804 2052 D01 Menu Access 1 UINT16 ENUM 3 Setup 1 to 3 420...

Page 34: ...Kick Level 1 UNIT16 70 50 to 100 42085 0x0824 2084 A21 Accel Profile 1 UINT16 ENUM 0 Linear 1 Squared default 42086 0x0825 2085 A22 Accel Control 1 UINT16 ENUM 0 Voltage 1 Torque default 42087 0x0826...

Page 35: ...Reserved 3 42115 0x0842 2114 Y90 Timer Cycles 1 UINT16 count 0 0 to 120 0 disabled Up to 5 starts per hour 42116 0x0843 2115 Y91 Timer Start time of day 1 UINT16 mins 420 7am 0 to 1439 minutes As lat...

Page 36: ...1 Warn 2 Trip default 42148 0x0863 2147 P42 Under Current Level 1 UINT16 10 10 to 100 42149 0x0864 2148 P43 Under Current Delay 1 UINT16 s 10s 1 to 90s 42150 0x0865 2149 P51 Over Current Alarm 1 UINT1...