ZIEHL-ABEGG ZA top SM160.40B/S, Original Operating Instructions

Page 1: ...7 B 3DUW 1R EU BD 845 Z ZA top SM160 30B S SM160 40B SM160 40B S HDUOHVV SHUPDQHQW PDJQHW V QFKURQRXV PRWRU Original operating instructions 6WRUH IRU IXWXUH XVH...

Page 2: ...tection clamp 8 5 Electrical installation 8 5 1 Safety precautions 8 5 2 EMC directive 8 5 3 Motor connection 8 5 4 Absolute encoder connection 9 5 5 Brake connection 10 5 5 1 Triggering of the brakes...

Page 3: ...lease monitoring 26 8 3 3 Replacement of the traction sheave 27 8 3 3 1 Required tools for the replacement of the traction sheave 27 8 3 3 2 Dismounting the traction sheave 27 8 3 3 3 Mounting the tra...

Page 4: ...ve grating barriers constructive devices or other adequate measures see also DIN EN ISO 13857 Installation connection to the power supply and commissioning may only be performed by quali ed service pe...

Page 5: ...commended to short circuit the motor windings when the motor current is off This induces a speed dependent braking torque similar to the friction of a worm gearbox The short circuit has to be made by...

Page 6: ...til nal mounting Extreme heat or cold storage temperature 20 C to 60 C must be avoided High humidity which can lead to condensation must be avoided Avoid aggressive conditions for example salt spray A...

Page 7: ...motor should be fastened at the framework Halfen cast in channals or girders The drive must not be placed of fastened onto all four guide rails If the girder that supports the motor is fastened at one...

Page 8: ...mented by and operated with components e g regulators and controllers which have not been recommended the operator of the complete system alone shall be responsible for adhering to the EMC Directive 2...

Page 9: ...ings If the absolute encoder has been detached the new encoder offset has to be determined with the frequency inverter Please see the inverter operation instructions for this procedure Contacts SV120...

Page 10: ...ability The brake is only allowed to be supplied with power when fastened to the motor and after having connected the protective conductor of the motor at the control and the motor side The brakes hav...

Page 11: ...r the contact from K4 has opened 6 Start up 6 1 Operating conditions The drive must be installed in a not free accessible machine room or a closed hoistway Be aware of the protection class speci ed on...

Page 12: ...ried out whilst the car is descending at rated speed with rated load To simulate the failure of one brake circuit the brake circuits have to be released separated from each other also if the safety ci...

Page 13: ...the handwheel With gearless drives in the shaft the motor is usually not accessible A handwheel is unnecessary in such a layout In both cases with gearless drives applicable is One must fall back on...

Page 14: ...t is generated by the motor contactors The short circuit generates a speed dependent braking torque The maximum braking torque is achieved at lower speeds Depending on the system type and weight ratio...

Page 15: ...neces sary Contact ZIEHL ABEGG SE customer service Brake release moni toring does not switch Micro switches defective Replace the micro switch Contacts dirty Switch micro switches with a higher conta...

Page 16: ...gap 1 The airgap has to be checked 3 times at the circumfence The maximum value of the three has to be taken into account 2 If the maximum value of the air gap is exceeded on one of the magnets it mu...

Page 17: ...Allen key SW 4 Screw M10 x 25 included in toolkit article 70027450 8 3 1 2 Dismounting the absolute encoder 1 Unscrew the clamping screw 1 with an allen wrench SW 2 The position of the clamping screw...

Page 18: ...olute encoder from the motor shaft with the support of the screw Caution Due the electrostatic discharge the absolute encoder can be destroyed Do not touch the pins of the encoder cable as well as the...

Page 19: ...tening torque 1 2 Nm 7 Carry out the alignment of the absolute encoder corresponding to the operation instructions of the frequency inverter 8 3 2 Replacement of the brake SM160 40B illustrated During...

Page 20: ...wrench SW 13 SM160 30B screw wrench SW 16 SM160 40B screw wrench SW 32 Torque wrench for tightening torque 36 Nm with screw wrench SW 13 SM160 30B Torque wrench for tightening torque 48 Nm with screw...

Page 21: ...rew adapter shaft 8 from the motor shaft with wrench 9 and screw wrench SW 32 7 Screw assembly shaft 10 onto the motor shaft using SW 17 allen wrench Torque 60 Nm Service and maintenance 7 B Part No 0...

Page 22: ...brake rotor may only be removed manually ATTENTION Do not work with screwdrivers to loosen the brake rotor The friction lining can be damaged by the screwdrivers Brake discs with damaged friction lini...

Page 23: ...the motor is free of dirt and grease 4 Push the brake rotor 13 onto the toothed motor shaft 14 with slight pressure ATTENTION It must be noted that SM160 30B The installation direction is insigni can...

Page 24: ...hexagon head screws 11 with locking varnish 10 Release assembly shaft 10 loosen with an allen wrench SW 17 and take it off the motor shaft 11 Provide threadlocker Loctite 243 or a similar product to...

Page 25: ...chapter Replacement of the absolute encoder 8 3 2 4 Check the micro switches for the release monitoring After the mounting of the brake the function of the micro switches shall be checked 1 Connect th...

Page 26: ...oosen the hexagon head screw 15 with screw wrench SW 16 and remove the cover plate 16 of the micro switch The parts are reused 3 Connect the circuit inductor to the connecting terminals 3 4 and 8 9 re...

Page 27: ...uired tools for the replacement of the traction sheave screw wrench SW 13 Allen wrench SW 8 Torque wrench for a tightening torque of 68 Nm with allen wrench SW 8 5 8 mm spacer or hexagon nut 8 3 3 2 D...

Page 28: ...n sheave 1 Clean the traction sheave 4 and the motor shaft 8 Both parts have to be free of dirt and grease 2 The parallel key 7 has to be available 3 Put traction sheave 4 on drive shaft 8 The bores f...

Page 29: ...ated torque 195 260 Nm Maximum torque 335 450 Nm permissible radial load 1900 2500 kg Rated brake torque 2 x 225 2 x 300 Nm Speed 1 6 1 6 1 6 1 6 1 6 1 6 m s Total weight 182 187 192 178 180 182 kg Tr...

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Page 33: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 33 68...

Page 34: ...9 3 EC EU declaration of conformity 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 34 68...

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Page 43: ...2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B Enclosure 7 B Part No 01008166 GB EU BD 845 42 68...

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Page 51: ...9 5 EU declaration of conformity of the brake Enclosure 7 B Part No 01008166 GB EU BD 845 50 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B...

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Page 60: ...40 384 441 4 83 5 54 2 41 2 77 SM190 200 300 345 3 14 3 61 1 57 1 81 SM190 240 300 345 3 77 4 34 1 88 2 17 SM200C 160 300 345 2 51 2 89 1 26 1 45 SM200C 210 300 345 3 30 3 79 1 65 1 90 SM200C 240 300...

Page 61: ...9 9 Shaft calculation Enclosure 7 B Part No 01008166 GB EU BD 845 60 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B...

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Page 64: ...Enclosure 7 B Part No 01008166 GB EU BD 845 63 68 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV ZAtop model series SM160 30B 40B...

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Page 72: ...nical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Germany phone 49 7940 16 0 fax 49 7...