ZIEHL-ABEGG ZA top SM210.60, Original Operating Instructions

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Page 2: ...e guard fastening in the case of a traction sheave diameter of 240 mm 13 4 5 2 Rope guard fastening in the case of a traction sheave diameter of 320 mm 13 4 5 3 Rope guard fastening in the case of a t...

Page 3: ...with the lever for hand release 25 6 5 3 Releasing the brake with electric emergency power supply UPS 26 6 5 4 Automatic emergency evacuation 26 7 Faults and remedy 27 8 Service and maintenance 28 8 1...

Page 4: ...onitor with microswitch 66 9 5 2 Assembly and adjustment of the release monitor with inductive proximity switch 68 9 6 EU Declaration of Conformity for Brake 72 9 7 UKCA Declaration of Conformity for...

Page 5: ...e of unauthorized repairs or modi cations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor partially photocop...

Page 6: ...ioning and maintenance and servicing in connection with the elevator machine must have the corresponding quali cations and skills for these jobs Based on their training knowledge and experience as wel...

Page 7: ...hermistor installed in the winding act as protection against excess temperatures in the elevator machine and must be evaluated When the thermistor are activated the energy supply to the elevator machi...

Page 8: ...Product overview 3 1 Scope of application The ZAtop SM210 60B SM210 70B is designed as a gearless elevator machine for traction sheave rope elevators Owing to its very compact design the ZAtop SM210...

Page 9: ...chine in the original packing Check packing and elevator machine for possible damage and report the forwarding agency about any damages caused by transport Shipping damages are not covered by our guar...

Page 10: ...entally friendly in accordance with the legal stipulations 4 Mechanical installation 4 1 General mounting advises Mounting electrical connection and commissioning are only to be performed by trained s...

Page 11: ...g elements should be used 4 3 Rope tting Figure 4 3 01 Fitting the ropes If the traction sheave should o er more grooves than the actual number of ropes the ropes must be applied on the sheave either...

Page 12: ...rope guard depending on the angle of contact Figure 4 5 02 For wrap angle 180 Figure 4 5 03 Adjustability on both sides 5 Normal wrap angles 175 185 Figure 4 5 04 Adjustability on both sides 5 30 Nor...

Page 13: ...he case of a traction sheave diameter of 320 mm For wrap angle 180 Figure 4 5 2 01 Rope guard for traction sheave diameter 320 mm Figure 4 5 2 02 3rd rope retainer optional with traction sheave diamet...

Page 14: ...orque M8 8 8 23 Nm 4 5 4 Rope guard fastening in the case of a traction sheave diameter of 520 mm Adjustability on both sides 5 30 Normal wrap angles 30 185 Figure 4 5 4 01 Rope guard for traction she...

Page 15: ...tool Never clean electrical equipment with water or similar liquids 5 2 EMC Directive Compliance with the EMC directive 2014 30 EU only applies to this product if frequency inverters tested and recom...

Page 16: ...nverter con guration If the motor cable is not connected to the correct phase control of the elevator machine is not possible It can result in jerky movements or uncontrolled acceleration of the eleva...

Page 17: ...oltage 2 5 V 5 3 7 2 Connection diagram with temperature sensor PT100 Figure 5 3 7 2 01 1 Shielding 2 red 3 black 5 4 Absolute encoder Attention Never touch the connection contacts on the position abs...

Page 18: ...e encoder ECN1313 EnDat ECN1313 SSI Pin Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 14 1 DATA Data line for communication with the absolute encoder B 17 2 DATA D...

Page 19: ...coder ERN1387 Pin Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 5 11 C Commutation signal cosine B 6 10 C Commutation signal inverse inverse cosine C 14 12 D Commu...

Page 20: ...This means that the brake is maintenance free and only the air gap has to be checked as described in the Maintenance and repair Inspection intervals Checking the air gap chapter 5 5 2 Mechanical rele...

Page 21: ...re 5 5 4 2 01 Simpli ed diagram for brake control 1 mains 2 Button two circuit test 3 4 Open brake button 5 Recti er K3 Brake contactor activated by safety circuit K4 Brake contactor activated by cont...

Page 22: ...strength 2 mA DC 4 Operating voltage range 10 30 V DC 5 Shown with currentless brake 5 6 Forced ventilation The forced ventilation is optional and can be added afterwards 5 6 1 Technical data Voltage...

Page 23: ...lves discovering of failure critical and hazardous conditions The relevant operator is responsible for safety The descriptions below are intended as recommendations for the technical procedure and do...

Page 24: ...in the Electrical installation Brake Brake control chapter The logic of the principle circuit diagram should be understood Transferability to the relevant application must be veri ed and ZIEHL ABEGG S...

Page 25: ...nverter type ZAdyn 4C This is always e ective even in the event of a power failure The short circuit generates a speed dependent braking torque The maximum braking torque is achieved at lower speeds D...

Page 26: ...release action 6 5 3 Releasing the brake with electric emergency power supply UPS By means of an uninterruptible power supply UPS the brake can be opened electrically For this purpose for example the...

Page 27: ...r remove it and loosen the brake rotor carefully from the armature plate Brake switching noises Brake is switched on the DC side Modify the control to AC switching for nor mal operation Fit an additio...

Page 28: ...other person than the one who does the check 8 2 Inspection intervals During commissioning or after the rst 3 months every year Distance of the rope guard x x Check vibration isolation The thickness o...

Page 29: ...oduce more than 10 mm into the air gap to avoid damage to the dampers of noise or deterioration by the springs 8 3 Spare parts Spare parts and accessories not supplied by ZIEHL ABEGG SE have not been...

Page 30: ...e encoder AE S64 SinCos 07 AE see A TIA20_13 D GB 8 3 2 Replacement of the brake During the mounting as well as the dismounting also the operating manual of the brake has to be observed Risk of death...

Page 31: ...ement of the absolute encoder Wire cutter Cable stripper Crimper Slotted screwdriver 0 6 x 3 5 Screw wrench size 13 screw wrench SW 24 Torque wrench for tightening torque 183 Nm with SW 24 screw wrenc...

Page 32: ...crew wrench SW 13 and remove the xing plate 6 9 Dismount the absolute encoder 8 see chapter Replacement of the absolute encoder 10 Unscrew adapter shaft 9 from the motor shaft with wrench 10 and screw...

Page 33: ...rocedure using a screw wrench SW 24 14 Take o the brake body 13 ATTENTION Weight of the brake body is approx 90 kg 15 Remove the brake rotor 14 from the toothed motor shaft The brake rotor may only be...

Page 34: ...leeves 20 1 Micro active cloth 21 1 Feeler gauges 13 part 22 1 Anti tamper paint 20 ml 23 1 Technical vaseline 50 g 24 1 Quick cleaner LOCTITE 7063 400 ml The assembly kit article 70029992 including p...

Page 35: ...he gear teeth engage easily 5 O ring may not be damaged 6 Caution Due to the great weight of the brake body we recommend you to secure and change the brake body by using an eye bolt M12 A and appropri...

Page 36: ...A 0 65 mm This air gap must be present in the area of the vertical central axis of both armature disks 19 See the brake operating instructions in the appendix 15 Check the air gap B 0 25 mm between t...

Page 37: ...proximity switches see chapter Brake operating instructions release monitor in the appendix at the original operating instructions The micro switches inductive proximity switches will otherwise have...

Page 38: ...st only be carried out by quali ed personnel and with special devices in the factory Warning The drawbars of the elevator machine must not be released under any circumstances 8 3 5 Retro ttiing the fo...

Page 39: ...the intended thread A A exceeding of the tightening torque leads to the damage of the thermostat switch 8 3 5 4 Mounting of the forced ventilation 1 Unscrew eye bolt M12 B from the housing 2 Fasten th...

Page 40: ...850 1000 Maximum torque Nm 1450 1700 maximum short circut torque Nm 630 at 25 rpm 750 at 25 rpm permissible radial load kg 4500 4500 Speed m s 1 6 1 6 Table 9 1 1 Table shows typical data other values...

Page 41: ...e Nm 1200 Operating voltage VDC 207 Power W 158 Electrical protection rating IP 54 Mechanical protection rating IP 10 9 1 5 1 Micro switch Minimum switching capacity mA V DC 10 12 Maximum rating A V A...

Page 42: ...2 1 Dimension sheet ZAtop SM210 60B SM210 70B Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU...

Page 43: ...onal brake with manual hand release 9 Levers for hand release may inserted each 90 10 Optional forced ventilation 11 Resulting rope force 12 Unevenness of the mounting surface maximum 0 1 mm 13 Type r...

Page 44: ...wing Directives of the Union Machinery directive 2006 42 EC EMC Directive 2014 30 EU The following harmonized standards have been applied EN ISO 12100 2010 Safety of machine tools General principles f...

Page 45: ...ded and or operations carried out subsequently by the nal user The authorised representative for the assembly of the technical le is Mr Roland Hoppenstedt see above for address K nzelsau 03 08 2021 Lo...

Page 46: ...f Machinery Safety Regulations 2008 SI 2008 1597 Electromagnetic Compatibility Regulations 2016 SI 2016 1091 The following designated standards have been used EN ISO 12100 2010 Safety of machine tools...

Page 47: ...h are added and or operations carried out subsequently by the nal user The person authorised to compile the technical le is Mr Andr Lagies see above for address K nzelsau 05 08 2022 place and date of...

Page 48: ...5 Operating instructions brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 48 9...

Page 49: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 49 96...

Page 50: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 50 96...

Page 51: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 51 96...

Page 52: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 52 96...

Page 53: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 53 96...

Page 54: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 54 96...

Page 55: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 55 96...

Page 56: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 56 96...

Page 57: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 57 96...

Page 58: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 58 96...

Page 59: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 59 96...

Page 60: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 60 96...

Page 61: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 61 96...

Page 62: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 62 96...

Page 63: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 63 96...

Page 64: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 64 96...

Page 65: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 65 96...

Page 66: ...djustment of the release monitor with microswitch Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB...

Page 67: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 67 96...

Page 68: ...nt of the release monitor with inductive proximity switch Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 010...

Page 69: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 69 96...

Page 70: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 70 96...

Page 71: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 71 96...

Page 72: ...Declaration of Conformity for Brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1...

Page 73: ...A Declaration of Conformity for Brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014...

Page 74: ...8 EU Type Examination Certi cate Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 74...

Page 75: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 75 96...

Page 76: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 76 96...

Page 77: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 77 96...

Page 78: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 78 96...

Page 79: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 79 96...

Page 80: ...pe examination certi cate Increases in the index added with for a type examination certi cate are only used for technical improvements and are approved by the authorised body with this condition Trans...

Page 81: ...9 UK Type Examination Certi cate Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 81...

Page 82: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 82 96...

Page 83: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 83 96...

Page 84: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 84 96...

Page 85: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 85 96...

Page 86: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 86 96...

Page 87: ...evator Vmax maximum tripping speed of the elevator Type DTS Nbn Nbmax Vn 1 1 Vmax 1 1 Vn 2 1 Vmax 2 1 mm min 1 min 1 m s m s m s m s SM210 SM210B 240 400 460 5 03 5 78 2 51 2 89 SM210 SM210B 320 400 4...

Page 88: ...load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 20...

Page 89: ...ion sheave materi als Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT Permissible brake rotor materials DIN EN 1706 2013 12 AC AlZn10Si8Mg AC71100 tensile strength ReN 210 N mm2 Load data Maximum pe...

Page 90: ...ction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the...

Page 91: ...load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 20...

Page 92: ...ion sheave materi als Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT Permissible brake rotor materials DIN EN 1706 2013 12 AC AlZn10Si8Mg AC71100 tensile strength ReN 210 N mm2 Load data Maximum pe...

Page 93: ...ction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the...

Page 94: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 94 96...

Page 95: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 95 96...

Page 96: ...nical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Germany phone 49 7940 16 0 fax 49 7...