ZIEHL-ABEGG ZAdyn4, Original Operating Instructions

Page 1: ...R TBA14_01 GB 1845 Part No 00163419 GB ZA dyn4C MRL Frequency inverter Original operating instructions Store for future use ...

Page 2: ...e ties 14 5 5 Protective ground connection 14 5 6 Mains connection X1 16 5 6 1 Network form 16 5 6 2 Cable cross section 16 5 6 3 Mains fuse 16 5 6 4 Type of cable 16 5 6 5 Connection ZAdyn4C MRL AI 16 5 6 6 Connection ZAdyn4C MRL Bx 16 5 7 Motor connection X3 17 5 7 1 Cable cross section 17 5 7 2 Type of cable 17 5 7 3 Cable length 17 5 7 4 Connection 17 5 7 5 Electronic short circuit 17 5 8 Moto...

Page 3: ...power suply 28 5 17 3 3 ZAdyn4C MRL AI 28 5 17 3 4 ZAdyn4C MRL BI and ZAdyn4C MRL BE 29 5 18 External monitoring functions 29 5 18 1 Brake contactors ZAdyn4C MRL AI ZAdyn4C MRL BI and ZAdyn4C MRL BE 29 5 18 1 1 Technical data auxiliary contacts 29 5 18 1 2 Assignment connection terminal X400 ZAdyn4C MRL AI 30 5 18 1 3 Assignment connection terminal X K ZAdyn4C MRL Bx 30 5 18 1 4 Fault and speed mo...

Page 4: ...low the below described informations Safety instructions Product overview Mechanical installation Electrical Installation Service Maintenance Transport Storage duration Disposal recycling Before installation and start up read this manual carefully to ensure correct use 1 3 Target group The operating instructions address persons entrusted with planning installation commissioning and maintenance and...

Page 5: ... 4 Mechanical installation 4 1 General notes The ZAdyn4C MRL frequency inverter is a closed compact device that is designed for mounting on the machine frame carrier Wall mounting is also possible but adequate cooling must be ensured in this case see chapter Wall mounting Danger The following points must be complied with during the mechanical installation to avoid causing a defect in the device du...

Page 6: ...ces and the installation position must be observed for wall mounting see chapter Dimensions minimum distances 4 1 3 Fixation The ZAdyn4C MRL has a fastening variant which matches the special installation situation of the device 4 1 3 1 Procedure Fix the fastening plate 6 to the machine carrier with 4 fastening screws 2 for ZAdyn4C MRL AI Feed the cables through the opening 5 in the centre of the f...

Page 7: ...clearances Dimensions minimum distances ZAdyn4C MRL in mm Dimensions minimum distances ZAdyn4C MRL in mm ZD4C10M0 Original operating instructions ZAdyn4C MRL Mechanical installation R TBA14_01 GB 1845 Part No 00163419 GB 7 44 ...

Page 8: ...puts and outputs rotary encoder cable etc must be connected to earth potential on the inverter side The shielding of control cables inputs and outputs rotary encoder cable etc must be connected to earth potential on the inverter side Use shielded lines in the switching cabinet also Do not twist shielding for connections use a suitable shield connection system Run the control cables and the encoder...

Page 9: ... to the ZAdyn4C MRL Bx The shield of the power cable must be connected to earth potential at the bolt for the earth connection on the ZAdyn4C MRL Bx 1 2 3 1 3 Cable tie for strain relief 2 Bolt for the earth connection Contacting the shielding of the motor line on the ZAdyn4C MRL Bx Cable length The maximum line length is 25 m When lines over 25 m are used compliance with DIN EN 12015 electromagne...

Page 10: ...icated lines implement the shielding connection by using a suitable shielding connection system Control cables The shields of the control cables digital inputs and outputs must be connected to earth potential on the inverter side Earthing clips are provided in the ZAdyn4C MRL Bx for this see fig 1 2 Shielding digital inputs line 1 Earthing clip 2 Strain relief by cable ties 1 2 Shielding digital ou...

Page 11: ...Coupling relay for STO activation 6 Brake resistor 7 K0 main contactor 8 K7 brake contactor 1 2 3 4 5 Device set up ZAdyn4C MRL Bx 1 Brake resistance only for ZAdyn4C MRL BI 2 K3 brake contactor 3 K4 brake contactor 4 K1 coupling relay for STO activation 5 Coupling relay for STO activation Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 11...

Page 12: ... UPS 6 X SC activation of STO relays safety circuit 7 X3 brakes 1 2 3 7 4 5 6 Terminal positions ZAdyn4C MRL Bx 1 X BA brakes 2 X SC activation of STO relays safety circuit 3 X K2 connection button for emergency mode and two circuit test 4 X K1 monitoring of brake contactors 5 Switch Q1 mains connection 6 X3 motor 7 X2 Brake resistance only for ZAdyn4C MRL BE Original operating instructions ZAdyn4...

Page 13: ...arrangement and position 5 3 1 ZAdyn4C MRL AI 1 Wiring 1 Cable brakes cable X DCP cable X CAN cable X MON cable X ENC15 cable X ENC8 cable X SC cable X300 cable X400 1 Wiring 1 Motor cable 1 2 Wiring 1 Power line 2 Cable X600 Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 13 44 ...

Page 14: ... Protective ground connection In accordance with the defined networks in DIN EN 60990 the device has a leakage current 3 5 mA and must therefore be permanently connected In accordance with EN 50178 item 5 2 11 and 5 3 2 1 the PE conductor connection must have a cross section of at least 10 mm In the case of PE conductors 10 mm an additional PE conductor must be connected The cross section must corr...

Page 15: ...Protective earth connection ZAdyn4C MRL AI Protective earth connection ZAdyn4C MRL Bx Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 15 44 ...

Page 16: ...se The fuse protection is implemented in accordance with the line cross section used 5 6 4 Type of cable Both rigid and flexible lines can be utilized The use of wire end sleeves is recommended for flexible lines The mains line does not have to be shielded 5 6 5 Connection ZAdyn4C MRL AI The power cable is connected to the main contactor of the ZAdyn4C MRL AI The mains connection is designed with sc...

Page 17: ...e a safe contact a suitable screwdriver must be inserted into the terminals as far as it will go to fully open them when connecting cables Danger When operating the motor with a rotary encoder the line to the motor must be connected on the motor and inverter side phase correct U U V V W W Never swap the connection not even if the rotary direction of the motor is false If the motor phases are swapp...

Page 18: ...ther drive possible The temperature monitoring is carried out according to IEC 61800 5 1 2003 02 switching point at 3500 Ω The following sensor types can be used PTC thermistor PTC according to DIN 44082 Temperature sensor KTY84 130 Thermal circuit breaker The used sensor has to be parametrized in the menueMonitoring P1P2 Monitor P1P2 PTC PTC Motor temp monitor P1 P2 X MT P1 P2 M 3 PE V W U P1 P2 ...

Page 19: ...TYP BR25 BR25 BR BC Typ Cable length The maximum line length is 5 m When lines over 5 m are used compliance with DIN EN 12015 electromagnetic compatibility electrical interference and DIN EN 12016 electromagnetic compatibility noise immunity is no longer guaranteed If the11pre fabricated5cable is not long enough in the brake resistor of the BR11 A type this can be extended up to a length of 5 m A ...

Page 20: ..._IN GND 2 9 8 7 6 5 4 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 8 7 6 5 4 3 2 1 9 1 10 Connection of digital input with internal power supply 1 Modulation terminal designation of connector Wire number of the pre assembled connecting lead X I Information When using the internal power supply a bridge must be inserted between the terminals 24V 24V_IN and between GND GND_IN These bridges are already integrate...

Page 21: ...V2 DOWN Free 08 KN_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 11 NL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 13 SS_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN V4 15 ZA_BIN RF DIR BIN0 BIN1 BIN2 Free Free Free 16 WL_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 21 ST_IO RF V1 V2 V3 VZ RV1 UP RV2 DOWN Free 24 CSILVA RF BIN0 BIN1 BIN2 Free RV2 DOWN RV1 UP Free 25 S S SBIN2 SBIN1 SBIN0 RV1 UP RV2 DOWN Free Free RF 27 MAS_BI...

Page 22: ...rol menu chapter for a description of the individual parameters The output assignments dependent on the configuration Configura tion Outputs O11 O14 O21 O24 O31 O34 O41 O44 O51 54 00 Free Err MB_Brake MotContact V V_G1 STO Info 01 ZA_IO Fault MB_Brake MotContact V V_G1 STO Info 03 BP_IO Fault MB_Brake MotContact V V_G1 STO Info 08 KN_IO Fault MB_Brake MotContact V V_G1 STO Info 11 NL_IO Fault MB_Bra...

Page 23: ...st be evaluated for the Safe Torque Off STO function of the ZAdyn4C MRL Relays K1 and K2 are activated depending on the safety circuit The safety circuit is connected by cable L SL HX BM SBM SC to terminal X SC of the ZAdyn4C MRL ZIEHL ABEGG SE offers the pre assembled cable L SL HX BM SBM SC See the chapter Safe Torque Off STO function in the ZAdyn4C operating instructions for further information...

Page 24: ... with identical specification CAUTION Attention Before the encoder is plugged on connected the encoder type and resolution used must be configured in the menus Encoder BC ENC_TYP and Encoder BC ENC_INC Encoder BC ENC_Typ TTL rect TTL rect Encoder type Encoder BC ENC_INC 2048 2048 Encoder resolution 5 14 1 Technical data X ENC15 Encoder types Absolute value encoder with EnDat or SSI interface Absolut...

Page 25: ...nsforms the signals of the encoder mounted on the motor into differential signals according to ANSI standard RS422 um and transmits them to the control The resolution of the encoder simulations is identical with the resolution of the encoder Information The X ENCO connection is not a connection for the impulse encoder but an output for transission of data to the control The impulse encoder is conn...

Page 26: ...2010 for brakes as protection for the upside traveling elevator car against overspeed With activated lock function the brake release monitoring fulfills the requirements for self monitoring according to chapter 9 11 3 of EN81 1 2010 for brake elements for protection against unintendend movement of the car Monitoring voltage 24 VDC 12 mA Contact type Normally open contact NO or nor mally closed cont...

Page 27: ...ies during inspection drives and return rides a second contactor which disconnects the brake on the direct current side is used Warning The power supply of the brake contactors has to be integrated in the safety circuit of the lift If the safety circuit will be interrupted also the power supply of the brake contactors has to be interrupted CAUTION Attention Brakes which are connected to the direct...

Page 28: ...24 23 Q1 44 43 K141 43 44 K140 L N 2 8 9 X300 L 3 L 4 13 14 K140 14 13 K141 22 K140 21 21 K141 22 12 10 11 X300 5 6 8 2 4 A B A B 1 U B 3 L X SC 1 2 3 K1 A2 A1 K2 A2 A1 K7 1 A1 A2 K7 A1 A2 X OUT 4 O21 5 O24 4 2 3 K141 A2 A1 K140 A2 A1 7 F1 3 15A 1 3 2 X70 X400 9 Activation for brakes ZAdyn4C MRL AI without overexcitation 1 Modulation 2 Manual brake release 3 End safety circuit 4 Input UPS 5 Power ...

Page 29: ...ion 2 Safety circuit 3 Monitoring brake contactors 4 Power supply brakes 5 Emergency operation two circuit test 6 Manual release of brake A B 7 Brake A B 5 18 External monitoring functions 5 18 1 Brake contactors ZAdyn4C MRL AI ZAdyn4C MRL BI and ZAdyn4C MRL BE 5 18 1 1 Technical data auxiliary contacts Contact type 1x normally closed contact NC 1x normally open contact NO Min switching capacity 5...

Page 30: ... side K7 1 Brake contactor DC side 5 18 1 3 Assignment connection terminal X K ZAdyn4C MRL Bx X K1 1 2 3 4 1 2 21 22 13 14 K3 K4 21 22 K4 K3 Connecting diagram contactor monitoring ZAdyn4C MRL Bx integrated brake contactor K3 Brake contactor AC side K4 Brake contactor DC side 5 18 1 4 Fault and speed monitoring frequency inverter only ZAdyn4C MRL AI X300 18 17 X OUT 2 O14 1 O11 Connecting diagram ...

Page 31: ...ower supply brakes 3 Power supply by UPS 4 Power supply by UPS 5 Remote 6 Power supply brake for brake test 7 Power supply brake for evacuation 8 Emergency feed brake airing 9 Manual brake release 10 Control STO relay end safety circuit Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 31 44 ...

Page 32: ...x 03 11 06 18 ZD4C10K2 1 Control STO relay end safety circuit 2 Monitoring brake contactors 3 Power supply brake 4 Pushbutton fort two circuit test emergency operation 5 Manual brake release Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 32 44 ...

Page 33: ...Fan 230 VAC In the ZAdyn4C MRL without integrated brake activation the power supply of the brake is not connected to the ZAdyn Therefore a separate power supply of the fan is necessary Connect the power supply to the connection terminals X4 1 and X4 3 Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 33 44 ...

Page 34: ...ndex 03 01 02 19 ZD4C10K6 1 Control STO relay end safety circuit 2 Monitoring brake contactors 3 Power supply brake 4 Pushbutton fort two circuit test emergency operation 5 Manual brake release Original operating instructions ZAdyn4C MRL Electrical installation R TBA14_01 GB 1845 Part No 00163419 GB 34 44 ...

Page 35: ...sen the two screws to do so Screw the device switch 4 onto the mounting surface 2 of the fastening plate with 2 fastening screws 3 2 3 4 Perform the electrical installation of the device switch see chapter Device switch Q1 Electrical installation Refit and screw on the cover of the device switch Original operating instructions ZAdyn4C MRL Device switch Q1 only for ZAdyn4C MRL AI optional R TBA14_01...

Page 36: ...a standstill In the MRL devices the contactors for the brakes are activated by the STO coupling relay supply the brakes could open unintentionally The procedure for testing the Safe Torque Off STO function is described in the chapter Testing the Safe Torque Off STO function of the ZAdyn4C operating instructions In the ZAdyn4C MRL the relay contacts of the coupling relay for STO activation are not ...

Page 37: ...dissipation stand by 2 4CS W max 12 Switching frequency kHz 4 16 Brake contactor power loss W max 12 Motor frequency Hz max 200 Max terminal cross section line motor brake chopper brake resistor mm2 16 Min cable cross section Brake Chopper Brake Resistor mm2 11 11 11 11 14 Min cable cross section Motor mm2 11 11 11 11 14 Ambient conditions The user must ensure that the specified ambient conditions ...

Page 38: ...he type details contain further additions concerning the version e g ZAdyn4CA 018 HY Serial number from 30284129 0001 The above mentioned products of this declaration fulfil all relevant provisions of the following Directives of the Union Machinery directive 2006 42 EC EMC Directive 2014 30 EU Because of the accordance with the Machinery directive the protection targets of the Low voltage directive...

Page 39: ...nd moving walks Immunity The EG type examination procedures referred to in the enclosure IX of the Machinery directive 2006 42 EC was carried out by TÜV Rheinland and certified by the type examination certificate 01 205 5288 01 17 The identification number address of the notified body is NB 0035 TÜV Rheinland Industrie Service GmbH Am Grauen Stein 51105 Köln Germany This declaration relates exclusivel...

Page 40: ...Original operating instructions ZAdyn4C MRL Enclosure R TBA14_01 GB 1845 Part No 00163419 GB 40 44 ...

Page 41: ...Original operating instructions ZAdyn4C MRL Enclosure R TBA14_01 GB 1845 Part No 00163419 GB 41 44 ...

Page 42: ...Original operating instructions ZAdyn4C MRL Enclosure R TBA14_01 GB 1845 Part No 00163419 GB 42 44 ...

Page 43: ...Original operating instructions ZAdyn4C MRL Enclosure R TBA14_01 GB 1845 Part No 00163419 GB 43 44 ...

Page 44: ...l modifications Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...