ZIEHL-ABEGG ZAS0, Operating Instruction

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Page 2: ...te 7 3 2 Transport 7 3 2 1 General 7 3 2 2 Transport by forklift truck 8 3 2 3 Crane transport lifting the drive 8 3 3 Storage 8 3 4 Disposal recycling 8 4 Mechanical installation 8 4 1 General mounti...

Page 3: ...8 8 3 Spare parts 29 8 3 1 Replacement of the traction sheave 31 8 3 1 1 Required tools for the replacement of the traction sheave 31 8 3 1 2 Dismounting the traction sheave 31 8 3 1 3 Mounting the tr...

Page 4: ...esponding quali cations and skills for their job 1 4 Exclusion of liability ZIEHL ABEGG SE is not liable for damage due to misuse improper use or as a consequence of unauthorized repairs or modi catio...

Page 5: ...d in the order Safety features for example the brake release monitoring may not be dismantled circumvented or made inoperative A temperature sensor is installed into the winding as motor protection an...

Page 6: ...ng properly Shut down and secure the lift immediately in the event of malfunctions Always have faults eliminated immediately 2 5 3 Maintenance and repair Cordon off the maintenance area widely insofar...

Page 7: ...y is listed in the delivery documents Check for completeness upon receipt Be on the alert for any damage to the packaging or the drive Report any damage due to transport to your shipping agent Transpo...

Page 8: ...aterials can settle on the drive Extreme heat or cold storage temperature 20 C to 60 C must be avoided High humidity which can lead to condensation must be avoided Avoid aggressive conditions for exam...

Page 9: ...e drawing There are 4 through borings at the base The elevator machine has to be xed with 4 screws M16 8 8 at the mounting plate Tightening torque M16 8 8 195 Nm Fasten the screws crosswise in at leas...

Page 10: ...hex nut Set these by swinging the cable protection brackets 1 so that the distance between the cable and the cable protection bracket on the cable in and cable out side of the driving disk is as smal...

Page 11: ...wear in the mixed friction area in accordance with DIN 51517 3 DIN 51517 3 CLP PG ISO VG 460 are permissible Never mix synthetic oil with mineral oil The synthetic oils have a greater application tem...

Page 12: ...sing Picture 4 6 2 Setting the spring pre tension 9 Brake spring Picture 4 6 3 Adjusting the brake 6 Brake lever 8 Nuts 10 Nuts Picture 4 6 4 Setting the spring pre tension L Spring length Picture 4 6...

Page 13: ...and setting the air gap Complete opening of the operating brake is indicated by grinding noises audible between the brake liner and the brake disk when turning the hand wheel But at the same time no l...

Page 14: ...the setting screw the screw head should touch the button of the micro switch but not yet trigger it when there is power to the brake 4 8 Micro switch of the brake release monitoring Picture 4 8 1 Micr...

Page 15: ...he PTC thermistor The motor is protected by PTC resistors The connection has to be made through a PTC resistor controller unit Make sure that the motor contactors are switched load free on the control...

Page 16: ...rmissible tightening torque for bolts M12 15 5 Nm 160 C P1 P2 Thermistor maximum test voltage 2 5 V Kaltleiter max Pr fspannung 2 5 V S4 007 041 Picture 5 3 2 Wiring diagram motor circuit breaker 5 4...

Page 17: ...gram for connecting the operating brake and the brake release monitoring Picture 5 5 1 Wiring diagram operating brake and brake release monitoring Picture 5 5 2 Circuit example for overexcitement type...

Page 18: ...ontains a wiring diagram for connecting the safety brake SB SBE and the brake bleeding monitor Picture 5 6 1 Wiring diagram safety brake and brake bleeding monitor Picture 5 6 2 Safety brake 1 Connect...

Page 19: ...on sheave If the machine has been dismantled for weight transport or space reasons the dismantled parts must be reassembled in their original state and the fastening parts secured with the appropriate...

Page 20: ...ucted with an empty cabin in upward direction The operating brake must be kept mechanically open for this test As protection against unintended movement of the cabin A3 Please follow the lift manufact...

Page 21: ...e of an operating failure by triggering of the overspeeding device or unknown cause but call in a specialist Specialist personnel must also be called in if damage is found to the operating brake or te...

Page 22: ...trol the inverter and if available an evacuation unit with UPS 7 Faults causes and remedies 7 1 General Information During the warranty period failures which require a repair of the drive may be resol...

Page 23: ...ection Winding or terminal short circuit Check insulation resistance 7 4 Possible faults on the operating brake Fault Causes Remedy Braking distance too short or too long Brake set incorrectly Adjust...

Page 24: ...CAUTION Caution The drive must always be shut down before repairing faults Make sure that the lift is secured against unintentional start up Post a sign if necessary 8 1 1 Cable clamp The scope of de...

Page 25: ...ance between the set ting screw for the micro switch and adjust if necessary Check the vicinity of the clutch for unusual wear articles every year Plastic particles indicate inadmissi ble wear of the...

Page 26: ...ox up to operating temperature before changing the oil 2 Drain the gear oil by opening the oil drain screw 2 with a SW 12 or SW 27 open ended wrench 3 Collect the old oil in a vessel provided 4 Seal t...

Page 27: ...460 Avia GEAR VSG 460 Bechem BERUSYNTH EP 460 Fuchs RENOLIN PG 460 as delivered state Information Use of gear oils that do not meet the above quality requirements can lead to loss of guarantee rights...

Page 28: ...order 6 Setting the operating brake see chapter Mechanical installation setting the operating brake Warning Reset the spring pre tension for recommended values for the setting dimension see chapter M...

Page 29: ...te 6 Micro switch right including mounting plate Picture 8 3 3 Manual bleeding lever set 8 Manual bleeding lever set Position Spare parts for operating brake Number per drive Part number 1 Electro mag...

Page 30: ...le number and the date of manufacture of the brake when ordering 12 Recti er with overexcitement not illustrated 1 02014382 13 Varistor not illustrated 1 02015036 Picture 8 3 5 Drive 14 Traction sheav...

Page 31: ...ching on secure the elevator car and the counterweight 2 Release the traction sheave and put down the ropes Picture 8 3 1 2 1 Traction sheave with rear hand guard 1 Cable protection bracket 2 Hex sock...

Page 32: ...e traction sheave shaft 8 3 1 3 Mounting the traction sheave Danger Always use new fastening screws for safety reasons Picture 8 3 1 3 1 Disassembly of the traction sheave 8 Driving disk shaft 10 Key...

Page 33: ...tion sheave shaft 8 Secure the fastening screws with Loctite 243 or a similar product Do not forget the circlips DIN 6796 5 Tighten the xing screws 5 with a torque wrench with an allen wrench SW 10 un...

Page 34: ...er on gearbox housing hex socket screw M6 x 16 8 8 9 5 Brake bleeding monitor operating brake on housing hexagonal screws M6 8 8 9 5 Rating plate on housing hexagonal screws M6 x 16 8 8 9 5 Safety bra...

Page 35: ...afety brake reinforced SBE type Warner ERS VAR08 SZ1700 1550 1550 Nm 9 1 2 Protection class Component Protection class IP 21 Protection class IP 54 optional Gear IP 54 IP 54 Motor IP 54 IP 54 Encoder...

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Page 72: ...hanges Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Deutschland phone 49 7940 16 0 fax 49 7940...