ZIEHL-ABEGG ZAtop SM180.24/B, Original Operating Instructions

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Page 2: ...itting the ropes 10 4 4 Rope pull 10 4 5 Fastening rope guard 11 4 5 1 Rope guard attachment on ZAtop SM180 B 12 4 6 Patent situation 12 5 Electrical installation 12 5 1 Safety precautions 12 5 2 EMC directive 13 5 3 Motor 13 5 3 1 Cable cross section 13 5 3 2 Type of cable 13 5 3 3 Cable length 13 5 3 4 Mechanical connection conditions 13 5 3 5 Connection 13 5 3 6 Connection requirements 14 5 3 7...

Page 3: ...enance 24 8 1 General notes on maintenance 24 8 2 Inspection intervals 25 8 2 1 Checking the air gap 25 8 3 Spare parts 26 9 Enclosure 27 9 1 Technical data 27 9 1 1 Protection rating 27 9 1 2 Ambient conditions 27 9 1 3 Brake 28 9 1 3 1 Micro switch 28 9 1 3 2 Inductive proximity switch 28 9 2 Dimension sheet 29 9 3 EC EU declaration of conformity 30 9 4 Operating instructions brake 32 9 4 1 Asse...

Page 4: ...r as a consequence of unauthorized repairs or modifications 1 4 Copyright These operating instructions contain information protected by copyright The operating instructions may be neither completely nor partially photocopied reproduced translated or put on a data medium without prior explicit consent from ZIEHL ABEGG SE Infringements are liable for damages All rights reserved including those that a...

Page 5: ...on and in compliance with the operating instructions Exceeding the limits stated in the chapter Enclosure technical data can lead to a defect in the elevator machine 2 5 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the elevator machine must have the corresponding qualifications and ...

Page 6: ...he elevator machine is not energised no electric torque is available Releasing the brakes can cause uncontrolled acceleration of the elevator We recommend short circuiting the windings of the de energised elevator machine to generate a brake torque dependent on the speed In the event of a short circuit a short circuit current of at least the level of the rated current is flowing The windings may no...

Page 7: ...zards in their area of activity You must monitor their working methods in order to intervene in good time if necessary 3 Product overview 3 1 Operational area The ZAtop SM180 is designed as a gearless elevator machine for traction sheave rope elevators Owing to its very compact design the ZAtop SM180 is ideal for machine roomless elevators The type tested brake can be used as a Brake mechanism act...

Page 8: ...peration of elevator 210 Nm 40 on time 3 6 kW 10 A Note The first rated currrent is the decisive factor in the selection of both the frequency inverter and the line cross section of the motor cable 3 3 Transport ZIEHL ABEGG SE elevator machine are packed by the manufacturer for the types of transport and storage agreed upon Check packing and elevator machine for possible damage and report the forwa...

Page 9: ...d environmentally friendly in accordance with the legal stipulations 4 Mechanical installation 4 1 General mounting advises Mounting electrical connection and commissioning are only to be performed by trained service personnel Adhere to all machinery related requirements and specifications supplied by the system manufacturer or machine builder CAUTION Attention When working at or in the elevator th...

Page 10: ...ough to withstand the forces For the vibration decoupling of the elevator system damping elements should be used 4 3 Fitting the ropes Figure 4 3 01 Fitting the ropes If the traction sheave should offer more grooves than the actual number of ropes the ropes must be applied on the sheave either centred or towards the motor side 4 4 Rope pull The rope pull must only be in the vertical direction to t...

Page 11: ... Set the rope guard to a distance of 2 3 mm from the ropes Rope guard adjustability Depending on the rope guard design the rope departure can be adjusted differently Figure 4 5 02 For wrap angle 180 Figure 4 5 03 Adjustability on both sides 5 Normal wrap angles 175 185 Figure 4 5 04 Adjustability on both sides 5 30 Normal wrap angles 150 185 Figure 4 5 05 Adjustability on both sides 5 90 Normal wr...

Page 12: ...be placed in the shaft head with the drive shaft parallel to the nearest wall The elevator machine must not be hanged over the cabin The elevator machine should be fastened at the framework Halfen cast in channals or girders The elevator machine must not be placed of fastened onto all four guide rails If the girder that supports the elevator machine is attached to a wall the elevator machine must ...

Page 13: ...f wire end sleeves is recommended for flexible lines Rated voltage U0 U 450 750 V AC 5 3 3 Cable length The maximum cable length is 25 m With a motor line 25 m compliance with DIN EN 12015 Electro magnetic Compatibility Interference emissions and DIN EN 12016 Electromagnetic Compatibility Interference immunity can no longer be guaranteed 5 3 4 Mechanical connection conditions Rated motor current A ...

Page 14: ...ble 5 Connect the ZAtop SM180 according to the connec tion diagram 6 Re attach the cover plate 3 and the eye plate 4 7 Tightening torque M6 8 8 9 5 Nm Tightening torque M10 8 8 46 Nm Figure 5 3 6 03 with forced ventilation ZAtop SM180 45 B 180 46 B Connection requirements with forced ventilation ZA top SM180 45 B 180 46 B 1 Loosen both hexagon head screws M6 1 2 Remove both hexagon head screws M10...

Page 15: ... 3 7 01 Protective earth connection 5 3 8 Temperature monitoring The PTC thermistor motor protection must be connected Only connect to monitor inputs approved for PTC thermistors Maximum permissible test voltage for PTC thermistors 2 5 V DC 5 3 9 Connection diagram Figure 5 3 9 01 1 Shielding 2 1 PTC thermistor per phase 3 Attention Do not apply any voltage 2 5 V Original operating instructions ZA...

Page 16: ...is not permissible Note Removal of the absolute encoder is only possible from the rear Due to the extremely low failure rate of the absolute encoder this does not represent a problem 5 4 1 Lead Type ECN1313 ECN1313 SSI AE SMRS BiSS C ERN1387 Cable length 0 245 m 5 m 0 245 m Cable design Shielded twisted pair cable Shielded twisted pair cable Shielded twisted pair cable Jumper Jumper M16 x 0 75 SV1...

Page 17: ... invers cosine invers M B sine Analog track B invers sine invers Table 5 4 2 1 5 4 2 2 Absolute encoder AE SMRS BiSS C Pin Signal Designation 1 DATA Data line for communication with the absolute encoder 2 DATA Data line inverse 3 4 VCC Voltage supply 5 GND Ground power supply absolute encoder 6 7 B sine Analog track B sine 8 9 CLOCK Clock signal invers 10 CLOCK Clock signal for serial transfer 11 ...

Page 18: ... static applications as holding brakes Dynamic braking must be restricted to emergency and inspection braking No wear occurs on a holding brake This means that the brake is maintenance free and only the air gap has to be checked as described in the Maintenance and repair Inspection intervals Checking the air gap chapter 5 5 2 Mechanical releasing Mechanical release of the brakes is possible by usi...

Page 19: ...nding on the safety circuit Figure 5 5 4 2 01 Simplified diagram for brake control 1 Voltage supply 2 Button two circuit test 3 4 Open brake button 5 Rectifier K3 Brake contactor activated by safety circuit K4 Brake contactor activated by control or frequency inverter 5 5 5 Connection The terminal box for the brake may be removed from the elevator machine and mounted on site for a better attainabili...

Page 20: ...80 35 B and SM180 45 B forced ventilation optional the forced ventilation is optional and can be added afterwards ZAtop SM180 46 B forced ventilation standard the elevator machine ZAtop SM180 46 B is always delivered with forced ventilation 5 6 1 Technical data SM180 24 B SM180 35 B SM180 45 B SM180 46 B Voltage 220 240 220 240 V Frequency 50 60 50 60 Hz Power 1 x 20 19 2 x 20 19 W Current 1 x 0 1...

Page 21: ... are o k Connection data corresponds to the data on the name plate 6 3 Tests Tests on elevator systems can be performed by the assembly company or a certification authority or organisation This involves discovering of failure critical and hazardous conditions The relevant operator is responsible for safety The descriptions below are intended as recommendations for the technical procedure and do not...

Page 22: ...itches The release monitoring for the brakes must be evaluated Before every trip the change in the state of both brake circuits must be monitored separately Switching must thus be tested individually according to the function as an NC and or NO contact If there is a missing or incorrect signal the elevator cabin may not leave the stopping point 6 4 Pull out of safety gear If the car loaded with th...

Page 23: ...acuation interrupted if necessary Releasing of the brake can be ended when a floor is reached Now the elevator door can be opened with a triangular key The elevator manufacturer s safety instructions have priority 6 5 2 Releasing of the brake with the lever for hand release A brake with a mechanical hand release system is available optionally The hand release system cannot be fitted later The comple...

Page 24: ...n the DC side Modify the control to AC switching for nor mal operation Fit an additional protective circuit Air gap of brake too big Replace the brake rotors Special tool re quired Contact the customer service of ZIEHL ABEGG SE Brake does not re lease Power supply too low The voltage at the brake is to low Check supply if necessary increase cable cross section and transformer Brake control wrong d...

Page 25: ...ust be free of damage x x Check the traction sheave if worn out x Table 8 2 Note All fixing screws on the housing brakes and traction sheave are marked with locking varnish That means a loosened screw is optically visible If a screw does get turned it must be tightened using the prescribed tightening torque the old locking varnish needs to be removed and marking has to be made again 8 2 1 Checking ...

Page 26: ...e 2 1 Brake rotors with O rings 2 2 Micro switch for brake 2 3 Inductive proximity switch for brake 3 Traction sheave 4 Rope guard 5 Rope retainer 6 Forced ventilation Spare parts are supplied with replacement instructions Replacement of the absolute encoder see A TIA17_02 D GB Replacement of the brake see A TIA19_13 D or A TIA19_13 GB Replacement of thetraction sheave see A TIA19_02 D GB Replacem...

Page 27: ...stance mm 10 10 10 Table 9 1 Table shows typical data other values possible Other rope diameters and groove distances are possible Dependent on travel compensation ropes may be necessary 9 1 1 Protection rating Component Protection rating Motor IP 21 Absolute encoder IP 40 Brake electrical IP 54 Brake mechanical IP 10 Complete machine IP 20 Table 9 1 1 9 1 2 Ambient conditions The user must ensure...

Page 28: ...mum switching capacity mA V DC 10 12 Maximum rating A V AC 3 250 Recommended rating mA V DC 10 50 24 Table 9 1 3 1 9 1 3 2 Inductive proximity switch Operating voltage V DC 10 30 Rated operating current mA DC 100 Output functions NC contact gauge zero Table 9 1 3 2 For further information refer to the Appendix Brake operating instructions Assembly and adjust ment of the release monitor with induct...

Page 29: ...Dimension sheet 9 2 1 Dimension sheet ZAtop SM180 24 B SM180 46 B Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 29 76 ...

Page 30: ...3 EC EU declaration of conformity Translation english A KON16_02 GB 1730 Index 002 Manufacturer ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EU declaration of conformity Product description ZAtop Gearless elevator machine Type SM132 SM180 SM210 The type specifications contain further additions for different versions for e...

Page 31: ... standards have been used EN 12015 2014 Electromagnetic compatibility Productfamily standard for lifts escalators and moving walks Emission This declaration relates exclusively to the product in the state in which it was placed on the market and excludes components which are added and or operations carried out subsequently by the final user The authorised representative for the assembly of the tech...

Page 32: ...9 4 Operating instructions brake Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 32 76 ...

Page 33: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 33 76 ...

Page 34: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 34 76 ...

Page 35: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 35 76 ...

Page 36: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 36 76 ...

Page 37: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 37 76 ...

Page 38: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 38 76 ...

Page 39: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 39 76 ...

Page 40: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 40 76 ...

Page 41: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 41 76 ...

Page 42: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 42 76 ...

Page 43: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 43 76 ...

Page 44: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 44 76 ...

Page 45: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 45 76 ...

Page 46: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 46 76 ...

Page 47: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 47 76 ...

Page 48: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 48 76 ...

Page 49: ...1 Assembly and adjustment of the release monitor with microswitch Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 49 76 ...

Page 50: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 50 76 ...

Page 51: ...bly and adjustment of the release monitor with inductive proximity switch Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 51 76 ...

Page 52: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 52 76 ...

Page 53: ...9 5 EU Declaration of Conformity for Brake Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 53 76 ...

Page 54: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 54 76 ...

Page 55: ... Examination Certificate 9 6 1 EU type examination certificate EU BD 845 1 Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 55 76 ...

Page 56: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 56 76 ...

Page 57: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 57 76 ...

Page 58: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 58 76 ...

Page 59: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 59 76 ...

Page 60: ...9 6 2 EU type examination certificate EU BD 845 2 Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 60 76 ...

Page 61: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 61 76 ...

Page 62: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 62 76 ...

Page 63: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 63 76 ...

Page 64: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 64 76 ...

Page 65: ...ted speed of the elevator Vmax maximum tripping speed of the elevator Type DTS Nbn Nbmax Vn 1 1 Vmax 1 1 Vn 2 1 Vmax 2 1 mm min 1 min 1 m s m s m s m s SM180 B 200 520 598 5 45 6 26 2 72 3 13 SM180 B 240 520 598 6 53 7 51 3 27 3 76 Table 9 7 9 8 Calculation proof Translation english A BN17_09 GB 2008 Index 003 Manufacturer ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany Confirmation conce...

Page 66: ...ve type fastenings without taper action Parallel keys Calculation and design Corrigendum to DIN 6892 2012 08 FKM Guideline 2012 Analytical strength assessment of mechanical com ponents Construction drawing A 18 121 0414 01 index 000 dated 25 04 2017 Permissible shaft materials Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT or material of higher strength Permissible traction sheave hub materials...

Page 67: ...tresses and an unmovable mounting of the bearings in each direction is presupposed The machine frame and the points of force introduction have to be designed regarding construction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the additional transverse for...

Page 68: ...nd fatigue notch factors DIN 743 3 2012 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 2012 12 DIN 743 4 2012 12 Calculation of load capacity of shafts and axles Part 4 Fatique limit endurance limit Equivalently damaging continuous...

Page 69: ...bearing A to centre traction sheave a 72 5 mm Rated torque Tr 295 Nm Tightening torque Tmax 520 Nm Magnetic force FMag 1120 N Nominal brake torque TBr 600 Nm 2 x 300 Nm Maximum brake torque 2 x TBr 1200 Nm Rated speed nr 520 rpm Examination result For the examination a calculation of traction sheave shaft including shaft hub connections was carried out by IFF ENGINEERING CONSULTING GmbH The result...

Page 70: ...on the traction sheave shaft Künzelsau 17 02 2020 place and date of issue ZIEHL ABEGG SE Roland Hoppenstedt Head of R D Drive Division name function ZIEHL ABEGG SE André Lagies Manager R D Mechanics Drive Division name function signature signature Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 70 76 ...

Page 71: ...factors and fatigue notch factors DIN 743 3 2012 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 2012 12 DIN 743 4 2012 12 Calculation of load capacity of shafts and axles Part 4 Fatique limit endurance limit Equivalently damaging c...

Page 72: ...earing A to centre traction sheave a 90 5 mm Rated torque Tr 445 Nm Tightening torque Tmax 780 Nm Magnetic force FMag 1440 N Nominal brake torque TBr 1000 Nm 2 x 500 Nm Maximum brake torque 2 x TBr 2000 Nm Rated speed nr 520 rpm Examination result For the examination a calculation of traction sheave shaft including shaft hub connections was carried out by IFF ENGINEERING CONSULTING GmbH The result...

Page 73: ...on the traction sheave shaft Künzelsau 17 02 2020 place and date of issue ZIEHL ABEGG SE Roland Hoppenstedt Head of R D Drive Division name function ZIEHL ABEGG SE André Lagies Manager R D Mechanics Drive Division name function signature signature Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 73 76 ...

Page 74: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 74 76 ...

Page 75: ...Original operating instructions ZAtop model series SM180 Enclosure A TBA17_05 GB 2008 Index 003 Part No 01015765 GB EU BD 845 1 845 2 75 76 ...

Page 76: ... to technical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Straße 74653 Künzelsau Germany phone 49 7940 16 0 fax 49 7940 16 249 drives ziehl abegg de www ziehl abegg com ...