ZincFive BC Series, Operation Manual

Page 1: ...Operations Manual ZincFive BC Series UPS Battery Cabinets Copyright 2021 ZincFive Inc All rights reserved ZincFive BC Series UPS Battery Cabinet ...

Page 2: ...Copyright 2021 ZincFive Inc All rights reserved ...

Page 3: ...ery Cabinet Introduction 9 ZincFive BC Series UPS Overview 9 Physical Characteristics Setup Power Sequencing Operation 12 Charging 13 Discharging 13 Controls Parameters Battery Management System Web Interface 15 Login System Selection 16 System Status 19 System Summary 20 Historical System Data 21 Details Troubleshooting Maintenance Instructions Battery Replacement APPENDIX 27 Current Sensor Calib...

Page 4: ...NT INSTRUCTIONS AND WARNINGS FOR ZINCFIVE BC SERIES UPS BATTERY CABINET THAT SHOULD BE FOLLOWED DURING INSTALLATION OPERATION STORAGE AND MAINTENANCE OF THE UPS AND BATTERIES FAILURE TO HEED THESE INSTRUCTIONS AND WARNINGS WILL VOID YOUR WARRANTY CAUTION Important information or operating instructions Follow them exactly Protective Earth Ground Symbol Used to designate a connection point to ground...

Page 5: ...ndles c Wear rubber gloves and boots d Do not lay tools or metal parts on top of batteries e Disconnect charging source and load prior to installing or maintaining the battery f Remove battery grounds during installation and maintenance to reduce likelihood of shock g Remove the connection from ground if any part of the battery is determined to be grounded Note Reference the Z5 13 80 H S F Safety ...

Page 6: ...R INCINERATE French PROTÉGER LES YEUX EN TOUT TEMPS AVEC UN ÉQUIPEMENT DE PROTECTION PAS D ÉTINCELLES OU DE FLAMMES INTERDICTION DE FUMER ÉLECTROLYTES ALCALINS RINCER LES YEUX IMMÉDIATEMENT AVEC DE L EAU HUMIDE ÉTANCHE NE PAS INCINÉRER PERFORER OU COGNER NE PAS COURT CIRCUITER TENIR HORS DE PORTÉE DES ENFANTS NE PAS RENVERSER MAINTENIR À NIVEAU ATTENTION RISQUE D INCENDIE D EXPLOSION OU DE BRÛLURE...

Page 7: ...OC with extended storage the batteries must not be stored more than six months without recharging If attached to a UPS that remains de energized for a long period ZincFive recommends you energize the UPS system every six months for a 12 hour period in order to recharge the batteries HIGH VOLTAGE The Battery Cabinet Voltage varies by model between 370Vdc 596Vdc MAXIMUM FAULT RATING BREAKER 50kA ins...

Page 8: ...age de longue durée il ne faut pas entreposer les batteries plus de six mois sans les recharger Si relié à une ASI qui reste inerte pendant une période prolongée ZincFive vous recommande d alimenter l ASI tous les six mois pendant une période de 12 heures afin de recharger les batteries HAUTE TENSION La tension d armoire de batteries varie selon le modèle entre 370 V c c et 596 V c c VALEUR ASSIGN...

Page 9: ...eries Battery Cabinet is an extremely feature rich design Some of the major design features are highlighted below Low weight and compact cabinet design for easy installation Breaker is accessible through door for safer operation Battery string is wired in a split string for increased safety during maintenance Draw out trays simplify battery maintenance Integrated Battery Monitoring System provides...

Page 10: ...nd the UPS charger voltage to be set as follows 37 Battery Cabinet 37 BC 559Vdc If Temperature Compensated Voltage TCV is available then Voltage Range is 566Vdc 20 C to 556Vdc 35 C 38 Battery Cabinet 38 BC 574Vdc If TCCV is available then Voltage Range is 580Vdc 20 C to 571Vdc 35 C 39 Battery Cabinet 39 BC 589Vdc If TCCV is available then Voltage Range is 596Vdc 20 C to 586Vdc 35 C 14 70 14 80 14 ...

Page 11: ...o initialize b Log into the Web interface and verify that the BMS is Online For Cloud Server option refer to item 1 For local server refer to the BX50 Manual for how to connect For MODBUS TCP IP refer to the MODBUS Dictionary 1 Browse to https manage anzenbms com 2 Login using your assigned login Example user1 userdomain com 3 Select the Assigned Systems tab and then select the cabinet which is be...

Page 12: ...ge to Standby State b The Battery Cabinet will remain in the Standby State and will only begin charging when SOC 90 and all batteries are between 15 C 40 C Set the UPS to charge the Battery Cabinet with any current between 20 160Amps c The System Activity should change to Charge State d Charging is complete if any of the following occur on a 38 Battery Cabinet Current 4A AND String Voltage 566Vdc ...

Page 13: ...4A and system voltage is above a minimum threshold at BPOV 14 V 1d BPOV Battery pack total voltage overvoltage V 39 596 593 600 X The BPOV is a hard upper limit for EOC Voltage The normal EOC is when current is below 4A and system voltage is above a minimum threshold at BPOV 14 V 2a BPUV Battery pack total voltage undervoltage V 36 360 369 346 336 X 2b BPUV Battery pack total voltage undervoltage ...

Page 14: ...persistence of 2s for Current 800A AND 1000A Current 1000A is Critical Alarm and requires an instantaneous trigger 7 Emails are to be transmitted for errors and critical alarms Battery Management System The BMS consists of a main processing Unit M800 and several Secondary Processing Units S48 The M800 is the master control module for performing real time monitoring of the ZincFive Nickel Zinc batt...

Page 15: ... the remote monitoring of a battery cabinet Login System Selection Browse to https manage anzenbms com to see the login prompt Use the assigned login user name Example user1 yourcompany com Then select the Assigned Systems tab and select the system to be monitored ...

Page 16: ...itical System Activity State Service State Breaker is open no error Pre Standby State The system will only reach this state if a UPS Inverter Charger is connected and voltage is being read The user can close the breaker Standby State Breaker is closed standby Charge State Breaker is closed charging or waiting to charge Discharge State Breaker and contractor closed negative current discharging Erro...

Page 17: ...Operations Manual 17 Note In Error State the system will display the alarm and trip the breaker ...

Page 18: ...rning Warning Number High Temperature Monoblocks 3 EOD Number of High Temperature Monoblocks Exceeded Limit Check Battery x y z MONOBLOCK_TEMPERATURE_THREE_OR_MORE_WARNING Breaker Opens EOD Low temperature when charging Warning Battery Temperature 20C Single Battery Temperature Close to Low Limit for Charging N A Just Warning Error Current 160A Maximum Charge Current Exceeded MAX_CHARGE_CURRENT_ER...

Page 19: ...f all the secondary processing units and status of the digital inputs outputs Clicking on any one of the Secondary Processing Unit icons will show the detailed voltages and temperature readings for the batteries attached to that SPU This is the same display as when the Details icon is selected See 5 2 3 Details ...

Page 20: ...20 Operations Manual Historical System Data System voltage temperature and current over time can be displayed by clicking on the Historical Data tab ...

Page 21: ...ormation about individual battery strings and the ability to download the historical data in a comma separated values CSV format formatted file The SPU Number dropdown allows you to view all the batteries or concentrate on an individual string connected to a single SPU ...

Page 22: ...Table tab will show the battery voltages and temperatures in table format Line Graph Clicking on the Line Graph will allow you to specify the start and end time for the monitoring data to be shown Then press the Get Data button to update the display ...

Page 23: ...g End Time Press the Download to server button After pressing Download to server wait several minutes for the Status to indicate Download Complete Click on the Download Complete link in the Status column to to download the data to your local system By default the file will be named downloadBmsData csv The Web Interface and servers will make several data downloads available from the same page Previ...

Page 24: ...ystem Temperature Diode Temperature Contactor Temperature State One of the following Service States Service Pre Standby Standby Charge Discharge Error Previous Timestamp State Previous State Error Msg Error Message when in Error State Battery System Voltage Inverter Voltage Supply Voltage 24 Supply Voltage System Current Hall Current Hall Effect Sensor Current Shunt Current SOC State of Charge SOH...

Page 25: ...for the system to function properly Discharge ended earlier than expected with a Over Temperature Critical Alarm Battery Unit temperature too high A battery exceeded 75 C This means 3 batteries reached 75 C or higher on the Positive Terminal Post during the discharge The system historical data will need to be evaluated during the failed discharge to determine which batteries reached 75 C Any batte...

Page 26: ...e or chaffing of any wire or cable c Annually withdraw one battery shelf at a time and measure individual battery voltages and intercell connector resistance If intercell connection resistance is more than 15 higher than the string average disconnect clean and reconnect the cable retorquing to the proper torque value d There is no need for discharge on an annual basis The discharge requirement wil...

Page 27: ...aken 1 Install a multimeter Left side of C B on negative cables to get current measurements 2 Make sure the System Activity displays Standby State 3 Open current calibration window on the Web interface by pressing the Calibration icon on the upper right 4 Start calibration with hall effect sensor Select Hall Sensor 1 1 under the Current Sensor Type Select Current Sensor Range to be 500 Click set 6...

Page 28: ...8 12 until the measured and displayed current values are as accurate as possible 14 This is the end of calibration for Charge current 15 Select Calibration Type to be Discharge Current 16 Repeat steps 6 to 8 17 Start discharging the batteries so that the negative current would start to flow 18 Repeat steps 10 to 13 This is the end of calibration for Discharge Current 19 Continue calibration with c...

Page 29: ...Copyright 2021 ZincFive Inc All rights reserved ...

Page 30: ...ZincFive Inc 20170 SW 112th Ave Tualatin Oregon 97062 zincfive com support 01100 00400 00101 rev B02 Copyright 2021 ZincFive Inc All rights reserved ...