Zip HydroTap G4 BCS160/175, Installation And Operating Instructions Manual

Page 1: ...801910 v3 05 09 20 HT BCS Commercial Instructions Page 1 of 32 Affix Model Number Label Here 801910 BCS Models Zip HydroTap G4 Installation and Operating Instructions...

Page 2: ...rc Cube Tap Arc Cube Mixer Classic Tap Elite Tap The Zip HydroTap G4 appliance series offers a range of interchangeable taps to suit the customer s needs For ease of installation it is recommended to...

Page 3: ...on valve 13 3 5 Model BCS 160 175 14 3 6 Model BCS 240 175 15 3 7 Model AIO Mains 160 175 16 3 8 Model AIO Vented 240 175 17 3 9 Model 5 In 1 Vented 160 175 18 3 10 Model 5 In 1 with Booster 240 175 1...

Page 4: ...y 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are positioned to drain correctly 4 Ensure there is adequate ventilation 5 Check all tubes from the Command Centr...

Page 5: ...is appliance can be used by children aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervisio...

Page 6: ...e HydroTap is designed to be installed commissioned and used within 48 hours Should the HydroTap not be required for an extended period of time 72 hours or more do not fill and commission the HydroTap...

Page 7: ...vent grille 1 x Outlet vent grille 9 x screws 1 off HydroTap Booster Heater hoses supplied with 240 175 models 1 off CO2 gas cylinder regulator assy 1 x Flow Restrictor and Tee piece for BCSHAV and s...

Page 8: ...st 10A Power outlets required Power Rating kW Boost Rating kW Unit Dimensions W x D x H mm with air duct Dry Weight kg Boiling Chilled Sparkling BCS160 175 160 175 no 1x10A 2 30 NA 450 x 470 x 335 29...

Page 9: ...d positioned so that the connection point and the stop cock will not be obstructed when the Command Centre is installed For the mains pressure All in One tap an external hot and cold water supply will...

Page 10: ...Note Inlet and outlet vents should be separated by a minimum of 100mm to avoid hot air recirculation IMPORTANT Allow clearance of 50mm either side and 200mm above the Command Centre When installing ai...

Page 11: ...56 optional accessory HydroTap G4 on Vent Tray Vent Tray Dual Exhaust Fan Kit Vent Tray Kit max 43 314 00 1 2 0 0 1 2 0 0 285 00 1 2 0 0 5 326 00 CUT OUT DETAILS A A KICKBOARD CUT OUT 1 Drill 4 pilot...

Page 12: ...ypass position you need for your product Section 3 Command Centre Installation A Rotate 90 only 1 2 3 4 3 2 Hose and tube fitting Remove all caps from the top of the Command Centre except the mixer ca...

Page 13: ...excessive force during adjustment of the valve Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted 1 Use a sharp knife to ensure the tube has a c...

Page 14: ...T MAINS IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN GAS IN BLUE WHITE Max 1000mm 400mm Note Note the hoses the hoses need to have a need to have a constant downward constant downw...

Page 15: ...ed to the pump performance and therefore CANNOT be lengthened Not required for standard BCS HydroTap models Note Note the hoses the hoses need to have a need to have a constant downward constant downw...

Page 16: ...fore CANNOT be lengthened Not required for AIO Mains Pressure HydroTap Note Mains hose length is 750mm Plug and Cord length is 1800mm Position the Com mand Centre close to the outlet tap within reach...

Page 17: ...ption USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET GAS IN CO2 IN BLUE WHITE Note Note the hoses the hoses need to have a need to have a constan...

Page 18: ...S IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN BLUE CLEAR WHITE Note Note the hoses the hoses need to have a need to have a constant down constant down ward gradient to ward gradient to the HydroTap to...

Page 19: ...OILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN BLUE Booster CLEAR WHITE Note Note the hoses the hoses need to have a need to have a constant down constant down ward gradient to ward grad...

Page 20: ...o provide pre heating of water before it enters the Zip HydroTap G4 boiling tank The Booster is supplied as standard equipment with all 240 cup models However it may be later installed as an accessory...

Page 21: ...with protection class IP25 The 400mm braided hoses supplied with the unit cannot be lengthened The 90 elbow hose ends should be fitted to the inlet and outlet connections on top of the Booster The ho...

Page 22: ...ed red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any mechanical pressure on the appliance This can be achieved by applying a spanner on the flats of the inlet and outlet connect...

Page 23: ...ilter opening as this may cause bacterial contamination of the cartridge 3 Moisten the O rings with water align the front cartridge label to the left and push the new cartridge into the filter head 4...

Page 24: ...bottle Do not force the seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE Two plastic seals are supplied with a new regulator Only o...

Page 25: ...the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator Leak Test This gauge shows the pressure in the bottle and indicates when the bottle is empty Initial bottl...

Page 26: ...e section G of the user guide to check and if necessary reset the Date and Time for your time zone OPEN CLOSED Stop cock operation 1 1 2 1 Press Start Stop buttons to start and stop the filter flush 2...

Page 27: ...ome by pressing the Home button NOTE Failing to make the correct selection for the Booster will affect product performance 1 Press the MENU button for main menu 2 Press the Install button 3 Press the...

Page 28: ...r 5 The unit will calibrate the safety switch 6 Return the levers to the neutral position 7 To check the calibration dispense Boiling water in normal light conditions with the safety enabled Light int...

Page 29: ...at the regulator 5 Check that the water is clear and that there are no bubbles or foam present in the dispensed water Commissioning After product commissioning and CO2 purge you are now ready to adju...

Page 30: ...ll Zip Service Condenser sensor Open Internal fault Check ventilation Call Zip service Heater fuse driver fault Internal fault Call Zip Service Heater driver fault No hot water Call Zip Service Compre...

Page 31: ...CS Commercial Instructions Page 31 of 32 In order to help preserve our environment we ask that you dispose of this product correctly Please contact your local city council for collection centre detail...

Page 32: ...TAP 1800 947 827 The terms Zip and HydroTap are registered trade marks of Zip Water Aust Pty Ltd Zip products described in this publication are manufactured under one or more patents and further pate...