Zmotion ZMIO300 Series, Hardware Manual

Page 1: ...ZMIO300 Series Hardware Manual Version 1 8 1 ZMIO300 Series Expansion Module Hardware Manual Version 1 8...

Page 2: ...l ZMC controller software involved in details as well as the introduction and routines of each instruction please refer to ZBASIC software manual Information contained in this manual is only for refer...

Page 3: ...even will cause death or severe wound Zmotion Technology has no obligation or responsibility for this kind of loss And please save this instruction and send this manual to the end users Installation...

Page 4: ...tion and fall off Wiring Danger The person who wires this product must be trained the knowledge of electronic technology and equipment When wires external power supply must be disconnected then to ope...

Page 5: ...d then link with cable If connect with wrong interface or false wiring it will cause module or external equipment malfunction Make sure the cable of press in terminal is good contact If the cable is n...

Page 6: ...Module 16 3 1 2 1 Interface Definition 16 3 1 2 2 Performance and Specification 16 3 1 2 3 Installation Size 17 3 1 2 4 Interface Description 18 3 1 2 5 Terminal Definition 20 3 1 2 6 Wiring Method 21...

Page 7: ...allation Size 37 3 2 4 4 Terminal Definition 38 3 2 4 5 Wiring Mode 40 3 2 4 6 Malfunction Indication and Solution 40 3 3 Wiring description 41 3 3 1 ECAT coupler expansion submodule wiring reference...

Page 8: ...nication module is matched with other modules input output AD DA module to expand This manual mainly describes ZMIO300 Series specification property usage etc Please read this manual carefully for kno...

Page 9: ...her types are similar Product Model ZMIO300 ECAT Size 95 32mm Power Supply 24VDC 2A Manufacturer Shenzhen Zmotion Technology Co Ltd 2 2 Model Description ZMIO 300 ECAT ZMIO Vertical fieldbus expansion...

Page 10: ...rsion 1 8 10 ECAT module ZMIO300 CAN CAN CAN communication module ZMIO300 16DI 16 Input module NPN PNP ZMIO300 16DO 16 Output module NPN ZMIO300 16DOP 16 Output module PNP ZMIO300 4AD 4 AD module 16 B...

Page 11: ...is conducted RUN Run indicator It will light when runs normally ERR Error indicator red It will light when communicate wrongly 2 Ethernet communication interface EtherCAT IN EtherCAT input port is use...

Page 12: ...ndard Ethernet RJ45 interface Transfer Medium Super class5 twisted shielded pair cable Transfer Distance Two nodes are less than 100m Continuation Sub Module Expansion Up to16 input output modules are...

Page 13: ...rail buckle of ECAT communication module then fix ECAT communication module in the DIN guide rail 3 1 1 4 Interface Description EtherCAT Communication Interface uses standard Ethernet RJ45 interface N...

Page 14: ...bility of communication please fix wire cable with cable tie or others Please don t mix EtherCAT IN and EtherCAT OUT interface EtherCAT IN interface is used to connect with EtherCAT network port of ma...

Page 15: ...with the tubular pre insulated terminal into the port Loosen the spring of the terminal pull the cable lightly to check whether the cable is firmly connected 3 1 1 6 Malfunction Indication and Solutio...

Page 16: ...un indicator It will light when runs normally ALM Error indicator It will light when communicate wrongly 2 Dial code switch 8 dial codes CAN address and CAN speed can be selected to control the conduc...

Page 17: ...the total number can be up to 16 the actual number depends on each module s power Its Power 0 6W Internal power for behind level 7 9W New version updates the module program and coupler will alarm whe...

Page 18: ...5 1 The dial code switch must be configured before the power is on it s not valid to dial after the power is on it will take effect when power on again Start number configuration Dial code 1 4 are us...

Page 19: ...in to make them different Communication speed configuration Dial code 5 6 are configured as the speed combination value through dial switch then the controller sets the relative communication speed of...

Page 20: ...24V power negative pole input When CAN expands twisted shielded pair is recommended to use and the shield connects with the ground Terminal Wiring Please use tubular pre insulated terminals and wire...

Page 21: ...and CANL of ZCAN communication module are connected together For the last ZCAN communication module s dial switch dial code 8 is dialed ON no need to operate other module s code 8 3 1 2 7 Malfunction...

Page 22: ...ansion Front level Interface Connect with coupler module or expansion submodule doesn t support hot plug or discharge 3 Local Expansion Behind level Interface Connect with expansion submodule doesn t...

Page 23: ...N type 14 5V Voltage when is OFF PNP type 6 8V or NPN type 14 7V Internal Power 0 3W Its Power 1 9W Isolation Optocoupler isolation Input motion display When input is ON the input indicator lights is...

Page 24: ...t Switch input 1 3 IN 2 Input Switch input 2 4 IN 3 Input Switch input 3 5 IN 4 Input Switch input 4 6 IN 5 Input Switch input 5 7 IN 6 Input Switch input 6 8 IN 7 Input Switch input 7 9 NC Reserved 1...

Page 25: ...l the cable lightly to check whether the cable is firmly connected Matters need attention When wiring the terminal cables avoid being bundled with cables with strong interference signals such as power...

Page 26: ...the local expansion behind level interface is loosened or not Restart the power Off Off The pre scanned sub module and actual continuation sub module are not totally matched Check if the continuation...

Page 27: ...ocal Expansion Behind level Interface Connect with expansion submodule doesn t support hot plug or discharge 4 Signal indication light Related to each channel input signal indication 5 User s terminal...

Page 28: ...cy 8kHz Output motion display When output is ON the output indicator lights is on 3 2 2 3 Installation Size Installation Step Please use 35mm standard DIN guide rail Open guide rail buckle of output m...

Page 29: ...h output 0 2 OUT 1 Output Switch output 1 3 OUT 2 Output Switch output 2 4 OUT 3 Output Switch output 3 5 OUT 4 Output Switch output 4 6 OUT 5 Output Switch output 5 7 OUT 6 Output Switch output 6 8 O...

Page 30: ...ing bundled with cables with strong interference signals such as power lines and must be routed separately In the case of serious on site electromagnetic interference shielded cables should be used to...

Page 31: ...coupler module breaks Check if the local expansion behind level interface is loosened or not Restart the power Off Off The pre scanned sub module and actual continuation sub module are not totally ma...

Page 32: ...nd level Interface Connect with expansion submodule doesn t support hot plug or discharge 4 User s terminal 4 analog inputs power terminal 3 2 3 2 Performance and Specification Item Specification Powe...

Page 33: ...inputs Power terminal Item ID Type Function 1 I Current input positive pole Channel 0 current input positive pole 2 V Voltage input positive pole Channel 0 voltage input positive pole 3 V Voltage inpu...

Page 34: ...Matters need attention When wiring the terminal cables avoid being bundled with cables with strong interference signals such as power lines and must be routed separately 9 AGND Current input negative...

Page 35: ...coupler module and the expansion sub module especially when there is serious on site electromagnetic interference different power supplies must be used and do not share the same ground 3 2 3 5 Wiring...

Page 36: ...0 4DAAnalog Output Module 3 2 4 1 Interface Definition No Interface Name Function Description 1 Status indication light RUN Run indicator Green It will light when runs normally POW Power indicator It...

Page 37: ...tput load 10K Voltage output range Bipolar 5 5V 10 10V single pole 0 5V 0 10V Current output range 0 20 mA 4 20 mA Resolution 16 bits Conversion time 1ms channel Precision normal temperature 25 C Volt...

Page 38: ...le Channel 0 current voltage output negative pole 4 SG Shield 5 I Current output positive pole Channel 1 current output positive pole 6 V Voltage output positive pole Channel 1 voltage output positive...

Page 39: ...y to check whether the cable is firmly connected Matters need attention When wiring the terminal cables avoid being bundled with cables with strong interference signals such as power lines and must be...

Page 40: ...On On On The communication of EtherCAT master station and coupler module breaks Check if the local expansion behind level interface is loosened or not Restart the power On Off Off The pre scanned sub...

Page 41: ...ZMIO300 Series Hardware Manual Version 1 8 41 3 3 Wiring description 3 3 1 ECAT coupler expansion submodule wiring reference 3 3 2 ECAT coupler expansion submodule wiring reference...

Page 42: ...reference 4 2 Start Number Configuration EtherCAT expansion If coupler uses ECAT communication module IO start numbers of input module and output module are configured through bus instruction NODE_IO...

Page 43: ...NODE_IO slot node aiobase Parameter List slot Controller bus slot number Default is 0 node Device number Start from 0 0 aiobase AIO start number Expanded AD and DA start numbers are the same Example N...

Page 44: ...ules ZMIO300 16DO ZMIO300 16DOP 1 AD module ZMIO300 4AD and 1 DA module ZMIO300 4DA in turn ECAT communication module starts to scan and assign address when it is power on Assign the address according...

Page 45: ...instruction description NODE_AIO Grammar SDO_WRITE slot node index subindex type value Parameter List slot bus slot number Default is 0 node Device number Start from 0 0 index Data dictionary number s...

Page 46: ...RITE 0 0 5001 1 6 2 configure as mode 2 This function is valid for output and DA expanded by the present coupler it is invalid for output and DA expanded by other couplers Channel enable configuration...

Page 47: ...module ZMIO300 4AD DA module ZMIO300 4DA Data dictionary 5000h expansion NO of relative AD module or DA module Example The first expanded expand submodule is AD module the second is DA module SDO_WRIT...

Page 48: ...d for other AD modules expanded by couplers One AD DA module can t use multi measuring ranges all channels use the same measuring range and different modules can match with multi ranges Please switch...

Page 49: ...imal system number Object name the name of object For subindex it is the name of subindex Default value the value is configured by default Data range for the object only can be read it is the read ran...

Page 50: ...y 5000h is built definitely but following data dictionary are built or not according to connected expand submodule Each time connect one expansion submodule relative status value data dictionary will...

Page 51: ...4DA in turn built data dictionary Data dictionary Remark 5000h 5006h Control index of the first AD module 5007h Control index of the first DA module 6000h Status value index of the first input module...

Page 52: ...UT_GENERIC 1 1 UNSIGNED 8 Be read 01 OUT_GEN_INT 1 0 0 0000 to 0 FFFF 1 UNSIGNED 16 Read write 1 data value meaning Data value Meaning 0 0000 to 0 FFFF 4 bit hexadecimal system number is transferred i...

Page 53: ...Meaning 2 0 10V measuring range 3 10 10V measuring range 4 4 20mA measuring range 5 0 20mA measuring range 6 0 5V measuring range 7 5 5V measuring range 2 data value meaning Data value Meaning 0 All c...

Page 54: ...Index hex Subindex hex Object name Default value Data range Data type Permission 5001 for example 00 CONFIG_DATA 2 2 UNSIGNED 8 Be read 01 CONFIG_1_ INDENT 10 10 to 15 11 UNSIGNED 16 Read write 02 CON...

Page 55: ...aning 10 0 10V measuring range 11 10 10V measuring range 12 4 20mA measuring range 13 0 20mA measuring range 14 0 5V measuring range 15 5 5V measuring range 3 data value meaning Data value Meaning 0 0...

Page 56: ...incorrectly Output has no reaction when it operates Check whether power supplies or not Check whether the output number is the same as the operation or not Input channel has not voltage and current si...