Read and understand all instructions and warnings prior to installation of product
and operation of vehicle.
Zone Offroad Products recommends this system be installed by a professional technician. In addition to these instructions, profes-
sional knowledge of disassembly/ reassembly procedures and post installation checks must be known. Minimum tool requirements
include the following: Assorted metric and standard wrenches, hammer, hydraulic floor jack and a set of jack stands. See the "Special
Tools Required" section for additional tools needed to complete this installation properly and safely.
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roduct
S
afety
W
arning
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Certain Zone Suspension Products are intended to improve off-road performance. Modifying your vehicle for off-road use may result
in the vehicle handling differently than a factory equipped vehicle. Extreme care must be used to prevent loss of control or vehicle
rollover. Failure to drive your modified vehicle safely may result in serious injury or death. Zone Offroad Products does not recom-
mend the combined use of suspension lifts, body lifts, or other lifting devices.
You should never operate your modified vehicle under the influence of alcohol or drugs. Always drive your modified vehicle at re-
duced speeds to ensure your ability to control your vehicle under all driving conditions. Always wear your seat belt.
t
echnical
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uPPort
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Live Chat
provides instant communication with Zone tech support. Anyone can access live
chat through a link on www.zoneoffroad.com .
www.zoneoffroad.com
may have additional information about this product including the lat-
est instructions, videos, photos, etc.
Send an e-mail to
tech@zoneoffroad.com
detailing your issue for a quick response.
888.998.ZONE
Call to speak directly with Zone tech support.
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nStallation
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oteS
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Special literature required: OE Service Manual for model/year of vehicle. Refer to
1.
manual for proper disassembly/reassembly procedures of OE and related components.
Adhere to recommendations when replacement fasteners, retainers and keepers are called out in the OE manual.
2.
Larger rim and tire combinations may increase leverage on suspension, steering, and related components. When selecting combina-
3.
tions larger than OE, consider the additional stress you could be inducing on the OE and related components.
Post suspension system vehicles may experience drive line vibrations. Angles may require tuning, slider on shaft may require re-
4.
placement, shafts may need to be lengthened or trued, and U-joints may need to be replaced.
Secure and properly block vehicle prior to installation of Zone Offroad Products. Always wear safety glasses when using power tools.
5.
If installation is to be performed without a hoist, Zone Offroad Products recommends rear alterations first.
6.
Due to payload options and initial ride height variances, the amount of lift is a base figure. Final ride height dimensions may vary in
7.
accordance to original vehicle attitude. Always measure the attitude prior to beginning installation.
Zone Offroad Products • 3 Grahl Dr., Coldwater, MI 49036 •
»
888.998.ZONE • www.zoneoffroad.
com
rev030410
#D1200 Installation Instructions
2002-2005 Dodge 1500 4wd
2" Torsion Key Lift
Difficulty Level
easy 1 2 3 4 5 difficult
Estimated installation: 1 hours
Special Tools Required
Torsion bar unloading tool
Tire/Wheel Fitment
33x12.5 w/ factory backspace
wheel
