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DCS800 Firmware manual supplement for North America (rev. 2.60, 2.70)  Rev. b 

5/30/2008 

9

 

Using DC contactors with or without dynamic braking 

Use digital output 8 (DO-8) to control the DC contactor.  DO-8 is the only relay output in the 
DCS800 drive and is rated at 3 Amps at either 115/230 Vac or 24 Vdc.  (Rated at 0.3 Amps 
at 115-230 Vdc.)  Control of DO-8 is configured with parameters 

DO8Index (14.15) 

and 

DO8BitNo (14.16)

.   

Parameter 

DO8Index (14.15)

 is used to select the control word;   

Parameter 

DO8BitNo (14.16)

 is used to select which bit in that word is the switch; 

 
The default setting for 

DO8Index (14.15)

 is 

603

, which refers to 

CurCtrlStat1 (6.03)

.  Three 

bits can be used to control the various types of contactors: 

 7 

MainContactorOn   

(default – for AC contactors) 

 

DynamicBrakingOn   

(for European 1-pole DB contactors) 

10 

US-DynamicBrakingOn 

(for North American DC contactors) 

 
For all types of DC contactors that break the circuit between the drive and the motor, set 
the parameters as follows: 

 Parameter 

DO8Index  

(14.15)

  

603

 (default) 

 Parameter 

DO8BitNo  

(14.16)

   = 

10

 

 

For revision 2.2 and above, the following parameter must also be set: 

 

MainContCtrlMode  

(21.16)

  

DCcontact

 (3) 

 

Configuring the drive for dynamic braking 

The drive allows you to select the stopping method under three different situations.  
Parameters 21.02, 21.03 and 21.04 select the stopping method for loss of the OnOff, run 
command (StartStop, Jog1, Jog2, etc.), and E-Stop input, respectively.  Each can be set to: 

 RampStop 

 TorqueLimit 

 CoastStop 

 DynBraking 

 
In order to command the drive to perform a DB stop, one or more of these parameters must 
be set to DynBraking.  Most users will want the drive to ramp stop when OnOff or a run 
command (StartStop, Jog1, Jog2, etc.) input is cleared, and dynamically brake when the E-
Stop input is cleared.  In that case, use the following settings: 

 Parameter 

Off1Mode  

(21.02) 

 = 

RampStop

 

 Parameter 

StopMode  

(21.03)

 = 

RampStop

 

 Parameter 

E StopMode   (21.04)

  

DynBraking

 

  
However, any case is allowed and the final decision is left to the user. 
 
NOTE:  Stopping by way of OnOff takes precedence over stopping by way of StartStop (or 
Jog1 or Jog2).  For example, assume: 

Off1Mode (21.02)

 is set to DynBraking, and 

StopMode (21.03)

 is set to RampStop 

 
If StartStop is cleared, then the drive will begin to ramp stop.  If OnOff is then cleared 
before the motor comes to a stop, then the motor will dynamically brake the rest of the way. 
 
Other parameters control the stopping method during certain fault conditions.  See: 

 

LocalLossCtrl (30.27)

 

 

ComLossCtrl (30.28)

 

 

FaultStopMode (30.30)

 

 

SpeedFbFltMode (30.36) 

 

Summary of Contents for DCS800

Page 1: ...1 DCS800 Firmware manual supplement for North America Firmware Rev 2 60 and Rev 2 70 DCS800 Drives 20 to 5200 A ABB...

Page 2: ...vision do I have What s different with this revision Introduction 4 Macros 4 Macro configuration tables 5 6 DC contactors with without dynamic braking 8 AC contactors 10 Field heating 11 Saving and re...

Page 3: ...te and time of the fault 3 Autotuning field current controller assistant Autotuning now works when both field exciters are enabled 4 Nuisance A131 ParAdded This alarm was seen sometimes after drive is...

Page 4: ...e a macro has been implemented these designations are easily changed For many a macro is a starting point it may also be the end point but it is not necessarily so Revised macros in rev 2 6 and above...

Page 5: ...d 5 DO5 Above limit Above limit Above limit Above limit At Setpoint 6 DO6 7 DO7 8 0 V 1 2 Factory macro Resets all parameters to default values Drive turns on with maintained input Motion is commanded...

Page 6: ...ing ReadyRef running ReadyRef running 3 DO3 Fault or alarm Fault or alarm Fault or alarm Fault or alarm Fault or alarm 4 DO4 Zero speed ZeroSpeed Zero speed Zero speed Zero speed 5 DO5 DC breaker trip...

Page 7: ...enable with this method After connecting to the drive with DriveWindow Light see Quick Guide for details click on the wizard Then select the checkbox next to 2 Macro Assistant Then select Next At the...

Page 8: ...put contactor is used A single pole NO DC contactor is used for dynamic braking When dynamic braking is required the AC contactor is opened removing power to the drive and the DC contactor is closed c...

Page 9: ...he drive for dynamic braking The drive allows you to select the stopping method under three different situations Parameters 21 02 21 03 and 21 04 select the stopping method for loss of the OnOff run c...

Page 10: ...tion See the DCS800 firmware manual Page 120 group 6 parameters Drive Logic Signals Page 168 group 14 parameters Digital Outputs Pages 180 181 group 21 parameters Start Stop Pages 205 207 group 30 par...

Page 11: ...ld was left on to keep it warm Then the voltage controlled field supply would work just fine The new generation of drives including all field supplies used with the DCS800 are current controlled meani...

Page 12: ...reduced On On On Field On On or Off On On Off Field will turn off safely as motor coasts to stop and cannot turn back on again until Off2 is switched on while OnOff and Run are off All other condition...

Page 13: ...by clicking on File then New Online Drive 2 Click on File then Open in Browser Find the desired dwp file Then click OPEN 3 A message will appear stating You are opening a new file in OnLine Mode All v...

Page 14: ...e this function appears 2 The function DOWNLOAD APPLICATION is currently not available For additional information See the DCS800 firmware manual Page 272 280 DCS800 panel operation Page 279 Parameter...

Page 15: ...le the block is toggling bit 11 of the MainCtrlWord 7 01 according to the state of 84 09 0 leaving the other MainCtrlWord bits as they were before The modified copy of the MainCtrlWord is written to p...

Page 16: ...Light 1 Connect to the DCS800 and go on line by clicking on File then New Online Drive 2 Click on Wizard on the left side of the screen 3 Click on Advanced 4 Check the box for I O assistant then clic...

Page 17: ...NotUsed DI 4 14 01 603 801 801 801 801 801 14 02 0 1 1 0 0 1 14 03 603 801 801 801 801 801 14 04 5 2 2 2 2 10 14 05 603 802 801 801 801 802 14 06 7 13 3 3 3 13 14 07 0 802 802 802 802 802 14 08 0 11 1...

Page 18: ...2 802 802 802 802 14 06 13 13 13 13 13 14 07 802 802 802 802 802 14 08 11 11 11 11 11 14 09 603 801 801 801 801 14 10 15 10 10 10 10 14 16 7 7 10 10 7 15 01 104 104 104 104 104 15 06 108 113 113 113 1...

Page 19: ...DCS800 Firmware manual supplement for North America rev 2 60 2 70 Rev b 5 30 2008 19 Notes...

Page 20: ...DCS800 Firmware manual supplement for North America rev 2 60 2 70 Rev b 5 30 2008 20...

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