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DATUM ELECTRONICS

   M425 TORQUE TRANSDUCER HANDBOOK

11

DATA OUTPUT

Data output from the Datum M425 series is available 

is either readable ASCII or Hex formats. This allows 

a wide range of interface options using either 

the Datum Interfaces or Software or even simple 

terminal programs to read the data.

 

THE M425 TRANSDUCER HAS  

THREE OPERATIONAL MODES:

MODE 1:

  In this mode the Transducer will transmit Zeroed 

data in the format of the $ZR strings below.

 $ZR,0.0002,0.0002,0.0002,0.0002,0.0002,0.44,CS

 

The number of torque values per second 
(resolution) can be varied by setting the baud rate 
either through the Datum PowerKit software or by 
using the “baud” command if using your  
own software.

MODE 2:

  Mode 2 is a non-transmit mode and will only 

respond to commands. Sending a “help” command 
in this mode will list the commands available.

MODE 3:

  This is a legacy binary mode in which the 

transducer will transmit the 6-byte binary format 
used in earlier Datum products and the M420. 
The mode can be set using the Datum PowerKit 
software or the command “mode” when using your 
own software. See the following section for more 
information on command options.

DATA OUTPUT FORMAT:

The Series M425 Transducer can provide data either as an 
individual reading or as parts of data packets. These can 
be configured using the interface software to suit most 
applications. 

The following two standard formats (String type A and String 
type B) are provided as a guide:

String type A

$ZR,0.0492,25.6,CS

Where:

$ZR

    is the string identifier,

0.0492

   is the mV/V value from the sensor,

25.6

  

is the RPM,

CS

 

is the data checksum

This type of string containing multiple mV/V signal value is 
used where the baud rate of the receiving device is limited 
and a higher data rate is required. 

String type B:

$ZR,0.0492,0.0492,0.0492,0.0492,0.0492,0.0492,0.0492,0.0492, 

0.0492,0.0492,24.1, 21.6,CS

Where:

$ZR 

 

is the string identifier,

0.0492 

  are the last 10 signal values in mV/V from the sensor,

25.6 

 

is the RPM,

21.6

 

is the shaft temperature indication,

CS

 

is the data checksum.

This type of string containing multiple mV/V signal value is used 
where the baud rate of the receiving device is limited and a higher 
data rate is required.

RAW DATA TORQUE CALCULATION:

i.e. 1.7560 mV/V = 500Nm (see calibration certificate for this value)
the torque will be [0.0492 ÷ 1.7650 x 500] Nm = 14.00Nm.

SOFTWARE COMMANDS DIRECT  

TO THE M425 STATOR:

The following commands can be used with your own software to 
configure the M425 Transducer and set the data output.

“Detail”

    returns the following string format:

 

$DT, 0.0001,-0.0015,0.0015,0.00, 21.132, 

 4.995,0.175,CS

 

The string format is made of the following  

 

data elements:

 

$DT 

 

is the identifier,

 

0.0001 

 

is the zeroed strain,

 

-0.0015

 

is the raw strain mV/V,

 

0.00

 

is the RPM,

 

21.312

  

is the rotor temperature deg C,

 

4.995

  

is the rotor voltage,

 

0.175 

 

is the power supply current,

 

CS 

 

is the checksum.

“Baud”

  

sets the host baud rate and reboots the system.

“Offset”

  

signed offset in nV/V applied to the rotor output.

“Gain”

  

signed gain in pV/V/quanta.

“Mode”

  

1

 = Normal.

 

2

 = Command mode.

 

3

 = Compatibility mode.

“Normal”

   start Transmission of rotor data string $RZ.

“Help”

  

lists the commands available in this mode.

“Reset”

  

resets the Transducer to a default setting of  

 

(56700 baud, 1 torque value, 1 RPM value, 

 

128 samples per second, mode 2  

 

[awaiting a command]).

Summary of Contents for M425

Page 1: ...CTRONICS M425 TORQUE TRANSDUCER HANDBOOK AND INSTALLATIONGUIDE DATUM ELECTRONICS LIMITED TELEPHONE 44 0 1983 28 28 34 FAX 44 0 1983 28 28 35 EMAIL support datum electronics co uk WEB www datum electronics co uk ...

Page 2: ...ER INTERFACES 9 Universal interface 9 Graphic user interface 9 Versatile bulkhead mounted indicator 10 Alternate connection options 10 DATA OUTPUT 11 The M425 Transducer 3 operational modes 11 Data output format 11 Raw data torque calculation 11 Software commands direct to the M425 stator 11 How checksum is calculated 12 Sample rates and resolution 12 PC port limitations 12 OUTPUT PERFORMANCE 13 M...

Page 3: ...he M425 also has a legacy mode so that it can be used as a direct replacement for the previous M420 Transducer CHECK LIST Included as standard with the M425 Torque Transducer DESCRIPTION QUANTITY 1 M425 Torque Transducer 1 2 M425 handbook 1 3 Quick start guide 1 4 Test certificate 1 5 Datum software 1 6 Transducer cable 1 7 Power supply 1 Optional extras available from Datum Electronics DESCRIPTIO...

Page 4: ... The M425 supports a variety of universal interface models Once you are familiar with the transducer and its outputs continue to install as normal If any questions arise at this stage please call our product support team for advice The Datum Universal Interface display The Datum Universal Interface has a built in display which you can use for familiarisation with a direct connection to the M425 To...

Page 5: ...jected to the proof load level within its testing cycle Loading the Transducer above the proof level will offset the Transducer zero and will damage the Transducer Regular loading beyond the proof level will start to show progressive zero movement and may effect both the gain and the hysteresis of the Transducer The shaft absolute load is the maximum before the shaft will yield You should avoid an...

Page 6: ...as using the data cable may damage the connection The data cable is not designed to take a load Cable tie or lanyard WHICH WAY ROUND TO MOUNT The M425 Transducer will operate in both a clockwise or anti clockwise direction The M425 Transducer is calibrated to give a positive output for clockwise torque and a negative output for counter clockwise torque The M425 Transducer will also output torque d...

Page 7: ... data cable from the M425 Transducer to an interface must meet the following specification 4 core wire braided screened 7 02mm PVC Sheathed cable or equivalent The M425 Transducer current consumption is less than 250mA with a 12Vdc supply The M425 Transducer complete with its Universal Signal Interface will consume below 450mA Note alignment notch at top of contact carrier Max Cable length 200m Pi...

Page 8: ...ial torque sensor D connector Alternative power input terminal Serial Torque Sensor Factory Reset Zero Reset Ethernet USB Type A Data Logging USB Mini B Primary USB to PC InterfaceMain Power Input Serial Output Diagram No 13 Universal Interface connections guide Power Analogue 2 way Speed Analogue 2 way Torque Analogue 2 way Thrust Analogue 2 way 12 Volts OUT 2 way Serial IN copy 2 way Tacho Pulse...

Page 9: ...ill also accept an input from an external tachometer sensor the output from this sensor can be directly linked into the torque and power data USER INTERFACES The outputs that can be configured are Datum data logging software The Datum data logging and configuration software provides a wide range of control functions of the M425 including set up and configuration options plus data logging GRAPHIC U...

Page 10: ...ndard ALTERNATE CONNECTION OPTIONS The M425 is compatible with a variety of other universal interfaces or indicators by correct cable and PIN configuration This allows direct connection to their user software and customers own software See page 7 for a guide to wiring connector configuration The M425 will also accept configuration commands to enable connection to legacy Datum Electronics interface...

Page 11: ...sensor 25 6 is the RPM CS is the data checksum This type of string containing multiple mV V signal value is used where the baud rate of the receiving device is limited and a higher data rate is required String type B ZR 0 0492 0 0492 0 0492 0 0492 0 0492 0 0492 0 0492 0 0492 0 0492 0 0492 24 1 21 6 CS Where ZR is the string identifier 0 0492 are the last 10 signal values in mV V from the sensor 25...

Page 12: ...in tables 1 and 2 on page 13 These table show the rates for a range of standard output strings PC PORT LIMITATIONS Note the M425 Transducer is capable of transmitting at the rates above Some PC s have limited port configurations that may not be able to cater for data rates at this level The maximum data rate at a given baud rate can be calculated as The basic string with a single torque value and ...

Page 13: ...00 38400 57600 115200 256000 460800 921600 3000000 Number of torque values Torque readings per second Example of the output string Type 1 1 per packet 43 87 174 260 525 1100 2000 4000 4000 ZR T R C V CS Type 2 5 per packet 88 177 355 533 1066 2000 4000 4000 4000 ZR T T T T T R C V CS Type 3 10 per packet 102 204 408 612 1225 2000 4000 4000 4000 ZR T T T T T T T T T T R C V CS Type 4 16 per packet ...

Page 14: ... 0778 0 0779 0 0781 0 0781 0 0783 0 0781 0 0781 5 8E 08 221 2b ZF 0 0781 0 078 0 0785 0 0784 0 0785 0 0782 0 0779 0 078 0 0781 0 0779 0 0779 0 0778 0 0776 0 0779 0 0778 0 0775 5 8E 08 222 37 ZF 0 0781 0 0771 0 0776 0 077 0 0768 0 0768 0 0772 0 0772 0 0769 0 0766 0 0769 0 0766 0 0763 0 077 0 0767 0 0764 5 9E 08 223 15 ZF 0 0762 0 0759 0 0764 0 0761 0 0763 0 0761 0 0762 0 0761 0 076 0 0763 0 076 0 0...

Page 15: ...S425 for IP67 68 Electromagnetic Compatibility EN61326 1 2006 IEC61000 4 IEC60945 Table No 7 SIGNAL INTERFACE OUTPUTS Digital RS485 Serial data RS232 Serial data Ethernet Data and configuration MODBUS UDP Serial data USB Type Mini B Serial data USB Type A Data logging Analogues All four of the M425 Transducer s analogue output channels can be configured for any of the following settings by the use...

Page 16: ...A 5000 3687 9 0 3500 425 218 75 2364 7477 13353 24630 2 22E 06 450056 Size 4 B 10000 7375 7 0 3500 425 218 75 4618 14604 26079 38485 1 27E 06 789591 Size 5 A 15000 11064 0 2000 416 191 8502 23477 41922 52810 3 82E 07 2614430 Size 5 B 20000 14751 0 2000 416 191 11241 31040 55428 63617 2 95E 07 3390520 Size 5 C 25000 18439 0 2000 416 191 14513 40075 71562 75430 2 39E 07 4185528 Size 5 D 30000 22127 ...

Page 17: ...5 B 38 48 27 699 416 173 7 170 112 5 5 121 110 116 32 44 Size 5 C 38 48 28 585 416 173 7 170 112 5 5 121 110 116 32 44 Size 5 D 38 48 29 422 416 173 7 170 112 5 5 121 110 116 32 44 A B C D E F K L M N O M425 model size Total mass Kgs Rotor mass Kgs Overall length Body length Body dia Output module length Output module height Exposed shaft length Spline outer dia Spline inner dia Spline width Chamf...

Page 18: ...lied with an indicator or a signal interface the outputs of the interface and the Transducer will both be calibrated and detailed on a systems test certificate The outputs calibrated will be the 10Vdc 5Vdc and the 4 20mA signals The indicators and serial data outputs for the Ethernet USB and MODBUS ports are directly sent from the Transducer Interface options allow a scaling factor s for these sig...

Page 19: ...or 10 seconds will take the current torque reading as zero When checking or setting the zero check to see if any torque is locked into the transducer by the machine or rig on which it is used It is ideal to check the zero with the transducer disconnected from the rig NO DATA If you have no data being transmitted from the Transducer check the LED on top of the Transducer at the opposite end to the ...

Page 20: ...ords transducer and sensor are often used in this context to mean the same thing Span This is the value of output at the rated load Either given in terms of mV V signal or Nm or lbft when in engineering units STEP files A STEP file is a widely adopted CAD file format used to share 3D models between users with different CAD systems Torque The twisting force on the shaft created by the driving force...

Page 21: ...M425 TORQUE TRANSDUCER HANDBOOK 21 DATUM ELECTRONICS LIMITED TELEPHONE 44 0 1983 28 28 34 FAX 44 0 1983 28 28 35 EMAIL support datum electronics co uk WEB www datum electronics co uk DESIGNED BY WWW PEPPERCREATIVE CO UK ...

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