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Power Supply.   
 
The illuminator is powered by an external DC power pack, or wall type transformer at a voltage of 
24 volts DC, and a current of 350 milliamperes minimum.  Suitable power sources are available 
with approvals from UL and other electrical safety agencies, and in several input voltage ranges.  
Power is applied to the illuminator unit through the 2.1 millimeter center positive DC plug J1 on the 
rear panel of the unit.  Power applied to unit passes through a self resetting current limiter, a 
polarity protection diode, and a transient surge absorber before it is applied to the 5 volt regulator 
IC Q3, which reduces the input voltage to the 5 volt level required by the microprocessor and other 
logic circuitry.  The higher unregulated voltage from the external power supply is applied to the 
power / sync indicator LED, and to the LED array, as the extra voltage is needed to drive the series 
connected ultraviolet LED’s used in the array.  A separate 5 volt DC to DC converter is used to 
power the DMX input section.  This separate power supply allows the electrical isolation of the 
DMX input and output lines from the remaining circuits in the unit.   
 
Microcontroller    
 
The illuminator is based on an Atmel ATMEGA8 microcontroller U2, which operates all critical 
illuminator functions.  The microcontroller uses an external 16 megahertz clock oscillator X1 for 
timing control, and is internally protected against transient voltage conditions.  The processor 
operates from permanent firmware EPROM programming which controls all functions of the 
illuminator.  This programming is performed during manufacturing, and may not be re-written by 
the user.  The microcontroller has three 8 bit input / output ports, which may be programmed as 
needed for each particular application.  These ports are commonly identified by letter designations, 
B, C, and D.  In the BL-48 illuminator, the B port is used output data to the LED driver circuitry, 
and for device programming, the C port is used for device programming and to read DMX address 
settings, and the D port is to read address and mode settings, and for DMX input and sync 
indication.   
 
DMX Interface Circuits 
 
The DMX data stream is applied to the BL-48 unit on the 5 pin male XLR connector J2, and passed 
directly through to the 5 pin female XLR connector J3.  DMX data is buffered by the IC U5, and the 
opto-isolator OP1 before it is applied to the RXD terminal of the microcontroller on pin 30 (PD0).  
The microcontroller processes the incoming DMX data, and indicates proper data reception by 
outputting a sync indication on pin 11 (PD7) to the LED driver Q1 and the power / sync indicator 
LED 
 
Address / Mode Selection Circuit     
 
The three DMX address switches S1,2 and 3 are connected directly to microcontroller inputs on 
pins 23 through 28, (PC0-5), on pins 31,32, 1, and 2 (PD1-4), and on pins 19 and 22 (ADC6,7).  
These pins to provide DMX address information to the microcontroller.  Other inputs on pins 9 and 
10 (PD5,6) are used to select the general operating mode of the unit.  The remaining input 
connections on pins 14-17, and 29 (PB2-5, PC6) are used for device programming.   

Summary of Contents for BL-48

Page 1: ...ghting system for professional displays or may be set up for independent operation at a preset intensity or strobe rate in stand alone UV lighting applications A range of UV LED options are now available for installation in the unit For replacing existing fluorescent or incandescent UV light sources 395 nanometer UV LED s may be installed to duplicate the deep blue violet output common to those fi...

Page 2: ...nded for operation with external power supplies which comply with the SELV Safety Extra Low Voltage requirements Operation of the unit from power sources which do not meet the SELV standard is not recommended and may result in an increased risk of electrical shock Suitable Mounting Surfaces The BL 48 unit may be mounted to any suitable surface including those consisting of normally flammable mater...

Page 3: ...DIATION CLASS 1M LED PRODUCT Controls and Connections The rear panel of the unit includes a power input jack for a UL approved Class II 24 volt DC power source a red LED power indicator and three rotary selector switches to choose the base DMX address for the device A slide switch to the left of the address switches can be set to provide a resistive termination to the DMX data lines if the unit is...

Page 4: ...n read the address information selected on the three DMX address switches and will respond to appropriate DMX commands or to manual operation instructions as established by those switch settings and the internal mode selected After the start sequence is complete the DMX Sync indicator will illuminate steadily in green when valid DMX data is being received and will not illuminate or will flash inte...

Page 5: ...olerate minor interruptions in the DMX data stream caused by poor connections or brief dropouts After this interval the unit will default to the normal no DMX data state with all output channels inactive Normal operation will resume immediately when the normal data stream is restored DMX Troubleshooting If the Sync indicator is not steadily illuminated when DMX data is connected then there is eith...

Page 6: ... Bank 2 Intensity Bank 3 Intensity Mode Selection The Mode Select jumpers are J7 and J8 located near the right edge of the main circuit board between the large regulator IC and the power input socket Move the shorting jumpers as indicated in the diagram below to change the operating mode Refer to the parts layout drawing which appears later in this manual for further illustrations of the jumper lo...

Page 7: ...dividual control of Intensity for each of the three banks of 16 LED devices installed in the unit This mode uses three DMX channels beginning with the base address selected by the address switches The data on the first DMX channel will control the intensity of the LED devices in Bank 1 with a zero level producing no output and a maximum level of 255 producing maximum output The data levels on the ...

Page 8: ...gramming Operation of the unit in Manual Mode is controlled by the settings of the DMX address switches The output of the unit may be adjusted using the address switch settings to obtain a wide range of intensity levels and strobe rates Once established manual mode settings are retained when power is removed from the unit and will be restored when power is reapplied provided that no changes are ma...

Page 9: ...ramming then reads the settings of the internal mode jumpers to determine the general display configuration Once these settings are established the controller then reads the settings of the DMX address switches and goes into either a manual display mode if the address settings are 600 or higher or a DMX controlled mode if the address settings are in the range of from 1 to 512 If no DMX data is ava...

Page 10: ...he processor operates from permanent firmware EPROM programming which controls all functions of the illuminator This programming is performed during manufacturing and may not be re written by the user The microcontroller has three 8 bit input output ports which may be programmed as needed for each particular application These ports are commonly identified by letter designations B C and D In the BL...

Page 11: ...tors Q1 2 and 3 responding to control voltages from the microcontroller to determine the current flow through each portion of the array Depending on the settings of the microcontroller each of the three section may be controlled independently ar will act as a single unit Service Access The active electronics of the BL 48 illuminator are mounted on two circuit boards inside the main housing of the ...

Page 12: ...its To check the basic function of the unit remove power and DMX connections and set the unit to manual mode by setting the DMX address switches to 699 Reapply power to the unit and observe the display If a normal display is observed then the LED and driver circuits are fully functional but the DMX control input signal is absent or is being ignored by the illuminator Check the setting of the mode ...

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