Microchip Technology MCP8063, User Manual

Page 1: ...2014 2015 Microchip Technology Inc DS50002248B MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit User s Guide...

Page 2: ...Microchip s code protection feature may be a violation of the Digital Millennium Copyright Act If such acts allow unauthorized access to your software or other copyrighted work you may have a right to...

Page 3: ...2014 2015 Microchip Technology Inc DS20002248A page 3 Object of Declaration MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit VP Development Tools...

Page 4: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit User s Guide DS20002248A page 4 2014 2015 Microchip Technology Inc NOTES...

Page 5: ...Demonstration Board Kit includes 13 Chapter 2 Installation and Operation 2 1 Getting Started 15 2 2 MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit Software description 19...

Page 6: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit User s Guide DS50002248B page 6 2014 2015 Microchip Technology Inc NOTES...

Page 7: ...063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit Appendix A Schematics and Layouts Shows the schematic and layout diagrams for the MCP8063 12V 3 Phase BLDC Sensorless Fan Control...

Page 8: ...et A menu path File Save Bold characters A dialog button Click OK A tab Click the Power tab N Rnnnn A number in verilog format where N is the total number of digits R is the radix and n is a digit 4 b...

Page 9: ...s design resources user s guides and hardware support documents latest software releases and archived software General Technical Support Frequently Asked Questions FAQs technical support requests onli...

Page 10: ...on B June 2015 Added Section 1 3 MCP8063 Daughter Board to Chapter 1 Product Overview Updated Section 2 1 1 Software Installation Updated Appendix A Schematics and Layouts to include the MCP8063 Daugh...

Page 11: ...ensorless Fan Controller Demonstration Board is controlled by PC software via a USB connection The MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board software provides several feat...

Page 12: ...CP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board contains several components PIC24FJ64GB002 microcontroller for USB connection PWM generation FG frequency measurement VDD measurem...

Page 13: ...features a 3 phase BLDC motor connector that can be used to attach a fan More details on the schematic are available in Appendix A Schematics and Layouts 1 4 WHAT THE MCP8063 12V 3 PHASE BLDC SENSORLE...

Page 14: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Kit User s Guide DS50002248B page 14 2014 2015 Microchip Technology Inc NOTES...

Page 15: ...Demonstration Board 2 1 1 Software Installation Download the MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board software installer from the Microchip website at www microchip com T...

Page 16: ...llation read the License Agreement Accept by clicking the radio button corresponding to I accept the agreement then click Next FIGURE 2 2 MCP8063 Demo Board GUI License Agreement Screen 3 On the Insta...

Page 17: ...allation progress Click Next to proceed FIGURE 2 4 MCP8063 Demo Board GUI Ready to Install Screen 5 Once the Install Complete screen appears click Finish to exit the Installer FIGURE 2 5 MCP8063 Demo...

Page 18: ...ss Fan Controller Demonstration Board connector The LED indicating a ON state will light up 5 If required let the computer identify the MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration...

Page 19: ...Settings Measurement Results 2 2 1 Control Tab Figure 2 7 shows the options and functions available for controlling and monitoring the board FIGURE 2 7 GUI Control Tab Note All functions presented in...

Page 20: ...Chart The chart adds 10 values per second The three buttons have the following functions Start Stop Allows the value acquisition to start or stop Clear Removes all the values added to the chart Auto S...

Page 21: ...evaluating the fan behavior in different tests several times and under different conditions Figure 2 8 shows the Measurement Settings tab Next sections provide further details FIGURE 2 8 GUI Measureme...

Page 22: ...test is not enabled the startup test is skipped The other tests will be executed if they have been enabled 2 2 2 3 PWM CHANGE The PWM Change measurement starts with a PWM value of 100 After the specif...

Page 23: ...tab The Measurement Results tab displays the test results The user can manage from this tab where the data will be stored Figure 2 9 shows the Measurement Results sub tab FIGURE 2 9 GUI Measurement R...

Page 24: ...t Office Excel 2003 or later has to be installed in order for the MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board Software to create a Microsoft Excel file If Microsoft Excel is...

Page 25: ...BLDC Sensorless Fan Controller Demonstration Board Kit ADM00575 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board ADM00532 Board Schematic Board Top Silk Board Top Copper and Silk Board T...

Page 26: ...B0 4 PGD2 SDI1 PMD2 CN16 RB10 DP 21 PGD3 SDA1 CN27 RB5 14 VSS_2 8 VSS 27 U3 PIC24FJ64GB002 1 SS 3 3V 3 3V 3 3V PWM_IC RESERVE1_PIC 3 3V 3 3V 1K R9 1K R10 SCL SDA PWM_PIC VIN 1 GND 2 SHDN 3 PWRGD 4 VOU...

Page 27: ...2014 2015 Microchip Technology Inc DS50002248B page 27 A 3 BOARD TOP SILK...

Page 28: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board User s Guide DS50002248B page 28 2014 2015 Microchip Technology Inc A 4 BOARD TOP COPPER AND SILK...

Page 29: ...2014 2015 Microchip Technology Inc DS50002248B page 29 A 5 BOARD TOP COPPER...

Page 30: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board User s Guide DS50002248B page 30 2014 2015 Microchip Technology Inc A 6 BOARD BOTTOM COPPER...

Page 31: ...2014 2015 Microchip Technology Inc DS50002248B page 31 A 7 BOARD BOTTOM COPPER AND SILK...

Page 32: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board User s Guide DS50002248B page 32 2014 2015 Microchip Technology Inc A 8 BOARD BOTTOM SOLDER...

Page 33: ...VDD_IC PWM_IC DIR_IC VDD_IC VDD_IC GND VBIAS GND FG RPROG GND J4 VDD PWM GND DIR VDD VDD J5 1K R1 1uF C2 1 2 3 J1 OUT1 OUT2 OUT3 OUT1 OUT2 OUT3 GND GND PWM_IC VDD_IC FG_IC VBIAS_IC VBIAS_IC 1uF C1 VB...

Page 34: ...BLDC Sensorless Fan Controller Demonstration Board User s Guide DS50002248B page 34 2014 2015 Microchip Technology Inc A 10 DAUGHTER BOARD TOP SILK A 11 DAUGHTER BOARD TOP COPPER AND SILK A 12 DAUGHT...

Page 35: ...2014 2015 Microchip Technology Inc DS50002248B page 35 A 13 DAUGHTER BOARD BOTTOM COPPER A 14 DAUGHTER BOARD BOTTOM COPPER AND SILK A 15 DAUGHTER BOARD BOTTOM SOLDER...

Page 36: ...MCP8063 12V 3 Phase BLDC Sensorless Fan Controller Demonstration Board User s Guide DS50002248B page 36 2014 2015 Microchip Technology Inc NOTES...

Page 37: ...conductor 1PS76SB10 115 1 J1 Conn USB recept 5 POS rt angle Molex 548190519 2 J2 J5 Conn header 5 POS 0 050 T H gold Samtec Inc TMS 105 02 G S 1 J3 Conn recept 5 POS 0 100 vert gold TE Connectivity Lt...

Page 38: ...tion 0603YC105KAT2A 1 C3 Cap ceramic 10UF 16V 10 X5R 1206 AVX Corporation 1206YD106KAT2A 1 R1 Res 10 0K OHM 1 16W 1 0603 TE Connectivity Ltd 5 1879337 9 1 J1 Conn header 3POS 100 R A tin Molex 2228803...

Page 39: ...2014 2015 Microchip Technology Inc DS50002248B page 39 NOTES...

Page 40: ...el 86 24 2334 2829 Fax 86 24 2334 2393 China Shenzhen Tel 86 755 8864 2200 Fax 86 755 8203 1760 China Wuhan Tel 86 27 5980 5300 Fax 86 27 5980 5118 China Xian Tel 86 29 8833 7252 Fax 86 29 8833 7256 A...